Main electrical lines and motor connections

This section describes the functions, specifications, and procedures required to safely connect the Clean Power VFD to the electrical mains and to the motor.

When you install power and signal cables in the terminal blocks, only use cables that meet the required specification for the safe and reliable operation of the product.

Refer to the following information to assist you with cable selection.

Configuration of power terminal Block

Marking

Name

Function

R / L1

Main line terminals

Connect the main supply to the Clean Power VFD power input.

S / L2

T / L3

Grounding

Connect to earth

(Impedance of the connection must conform with local regulations)

U / T1

Power output terminals

Connect the motor to the Clean Power VFD power output.

V / T2

W / T3

Wiring specifications

Clean Power VFD model

Terminals

Screws

Tightening

torque

Conductor

stripping

length

Solid conductor

cross section

Type and size

N.m

in-lbs

mm

in

mm2

AWG

SDB 1 2 185

Ground

M5, Combo head

.25/6.25 Blade ,

#2 pozidrive

2.71

24

12

.5

10

8

R S T

L1 L2 L3

M5, Combo head

.25/6.25 Blade ,

#2 pozidrive

2.71

24

12

.5

10

8

U V W

T1 T2 T3

M5, Combo head

.25/6.25 Blade ,

#2 pozidrive

2.71

24

12

.5

10

8

Motor cable length and voltage drop

Maximum length for the cable between the motor and the Clean Power VFD is 300 m (1000 ft).

Ensure that voltage drop is correctly accounted for in wire size selection.

If the calculated voltage drop is >2% of the rated motor voltage, then increase the gauge of the wire.

Ensure that the selected gauge is compatible with the terminal blocks of the Clean Power VFD.

Voltage drop may be calculated using the following formula:

Line loss voltage (V) = √3 x wire resistance (Ω /m) x wire length (m) x current (A)

Grounding

The Clean Power VFD must be connected to the earth ground of the AC supply.

Ensure that grounding wires meet the technical standards for electrical equipment. Impedance must conform with national and local regulations, safety regulation and/or electrical codes

Furthermore, ensure that the length of grounding wires are minimized.

The Clean Power VFD type SDB 1 2 185 has 2 earth (ground) terminals that must be securely connected to the earth ground before use.

The Clean Power VFD enclosure has been designed with materials that ensure electrical isolation. Despite this, there is the possibility that small leakage currents may still be present.

In order to mitigate the risks posed by these leakage currents, the Clean Power VFD must be connected to a low impedance earth ground.

Proper grounding eliminates the risk of electric shock due to leakage current when touching the Clean Power VFD case.

In addition to the mitigation of leakage current, a good low impedance ground is important for the correct functioning of EMI-sensitive equipment. It reduces the impact of electrical noise in the installed environment.