Does your business have work orders that stay open for a long time—long enough that a work order is released in one financial period but not closed until the next financial period (or the one after that)? Does your finance or accounting department need to account for inventory used in this kind of long-term work order?
If the answer is yes, kitting components of work orders can help keep the bookkeeping accurate.
When you kit components to a work order, those components get issued from stock (on your shelves) to WIP (work in progress).
As a result of kitting, your bookkeepers can see exactly where a component is and keep accurate records of your inventory in the company's GL.
When you don't know exactly how many specific components you'll use to complete a work order, or you know that it's likely you'll have to scrap a certain number of components, we recommend recording these components as backflush rather than kit.
For example, if you use fresh fruit in an item you manufacture, it's likely you'll have to scrap a percentage due to spoilage and the quantity you use will vary based on the size of the fruit you get from your supplier. Instead of kitting the fruit, record it as backflush after you've completed the operation that uses it.
You kit a work order after you have created and released that work order, and before you complete the work order.
Kitting components for a work order issues those components to that work order and creates an inventory change. The inventory change contains one inventory transaction for each component.
Before you kit a work order, you must have the following set up:
Note: You can check component availability for your work order before you kit it to be sure you've got all the components you need on hand. Learn more about Work Order Check Component Availability.
You can kit a work order any time after you release it, but before you complete it.
Important: You only kit components as follows if those components are not tied to routings. If your kit components are tied to routings, they won't appear on the Kit page. Remember to issue the components from WIP when you record operations. To learn more, see Record Operations on Work Orders.
To kit a work order, follow these steps:
Note: If there's not enough quantity of a component available, Kenandy populates the available quantity in the Quantity to Issue column and the quantity you still need in the Quantity Short column for the component.
(plus sign) to add a line with a different location. Then enter a Quantity to Issue from that location.The work order Status changes to In Process.
Kenandy does the following:
After you've used the components, record the operation you used them in.
If you need to scrap some kitted components because they were damaged, expired, or not used, dekit/scrap those components. Learn more about Work Order Dekitting and Scrapping.
To record kitted components you've used in a work order operation, follow these steps:
The Quantity Completed field is updated in the Operations area of the Work Order Detail page.
Kenandy does the following:
After you've recorded all the operations for this work order, its status is automatically set to Complete.
The following table lists the fields that Kenandy provides. Your system administrator selects the fields that are displayed on your user interface.
| Field | Description |
|---|---|
| Item |
A component that's needed to complete this work order. The Item comes from the Components list on the item specification. |
| Material Tracking |
The material tracking record number and link for this component. The material tracking record is tied to this work order. The WIP SKID for this component is tied to the material tracking record. |
| Packaging UOM |
The UOM you use to keep track of this item in your warehouse. |
| Quantity Issued |
The number of this component you've kitted and backflushed to this work order. Quantity Issued changes when you enter a value into Quantity to Issue in the expanded component line on this page and click Save. |
| Quantity Required |
The number of this component needed to complete this work order. Quantity Required comes from the Quantity per Assembly field on the Components list on the item specification. |
| Quantity Scrapped |
The number of this component you recorded as scrapped. The Quantity Scrapped can come from the Quantity Scrapped field on either Record Operations page or the Dekit/Scrap page. |
| Quantity Short |
The number of this component that you haven't issued to this work order. The Quantity Short is calculated by subtracting the Quantity Issued from the Quantity Required. |
| Quantity Used |
The number of this component you recorded as used to complete an operation in this work order. The Quantity Used comes from the Quantity Used field on the Issue from WIP tab on the Record Operations page. You enter this quantity when you record an operation. |
| Field | Description |
|---|---|
| Action |
The Serials action button. If you track this component by serial number, click the Serials button to enter the serial numbers for the components you're issuing to this work order. |
| Bin |
The bin this component is stocked in. |
| Consigned Owner |
Tells you who this component is consigned from (the owner of the component). |
| Date Received |
The date this component was received. |
| Expiration Date |
This component's expiration date. |
| Location |
The default location where this component is stocked. You can't change this location. To kit this component from another location, click |
| Lot Number |
This component's lot number. |
| Quantity Available | The quantity of this component that's stocked in this location and not issued or allocated to any other work order. |
| Quantity to Issue |
The quantity of this component you're issuing to this work order. When you click Populate Component Quantity and it adds values to Quantity to Issue, these quantities come from the Quantity per Assembly in the Components area of the item specification. The Quantity to Issue value is copied to the automatically created Inventory Transaction of type Work Order Component Issue. Kenandy generates a new Inventory Transaction every time you issue components. For example, if you issue partial quantities three times to complete the work order, Kenandy generates three Inventory Transactions of type Work Order Component Issue. |
| Rental |
Tells you whether or not this component can be rented. |
| Used |
Tells you whether this component is used or new. |
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Version: Spring 2017