b'EQUIPMENTREDUCE TRAY MAKE-UP TIME BY 40%CALL US FOR A QUOTE! CORRECTIONAL TRAY800-956-5571ASSEMBLY LINEInnovative DesignGC200Design places workers closer to the line forSingle Sided increased speed and efficiency. Five footTray Assembly Linesections can be easily connected to create 5, 10, 15 or 20 line as determined by your facilities needs. Gravity conveyor moves trays at about 17 to 20 trays per minute, providing for an hourly production of about 1,000+ trays.Durable Construction Heavy duty stainless steel construction with 14 gauge reinforced top, corner braces, cross channel support and welded leg gussets, you wont find a better built tray assembly line. And because we use a gravity conveyor, there are no belts or motors to break. Proven PerformanceWith more than a hundred Cooks Correctional Tray Assembly Lines in operation in America today and no complaints, this product has proven its value to our customers. Call Cooks today to see if this is the right product for yourNOW WITH 5" X 2" EXTRA-HEAVY operation. PLATE CASTERS (NOT SHOWN)Model #Each MADE FORGC100Two-Sided Tray Assembly Line 54- 38 WCall CORRECTIONS GC200Single-Sided Tray Assembly Line 35- 18 W CallGC21Add for Hot Well CallGC31Add for Cold/Insulated Well CallReplacement RollerEach We went from 75 minutes to 45 RR-1Replacement Roller $82.99 minutes to make up 675 trays, on our RRS-8Set of 6 Replacement Casters .$242.99 first day using the Cooks Correctional Tray Assembly Line. For California Residents-Food Service Manager at a Texas County Jail WARNING: Cancer & Reproductive Harm*Facility policy wont allow broadcast of the FSMs namewwwP65Warningscagov See p 184 for detailsBEST PRACTICES FOR TRAY ASSEMBLYPROBLEMStandard tray lines offerPre-portioning meals on insulated trays for delivery to podstoo many opportunities foror units is efficient and economical. Yet its amazing howinmate mischief.many tray assembly operations end up inefficient because of the order of foods on the line. Here are some helpfulSOLUTIONhints: The tray lines available on the general market arent built toHot foods should go on trays last, not first.be operated by a staff that wants to break the legs, punchMinimize the distance food moves from well to tray.out the controls, turn over the tray line or destroy theKeep the conveyor line moving fast to avoid for mischief.rollers so they can make a weapon from the parts. And in a Allow 30 per worker for adequate shoulder space. hospital cafeteria, thats okay, but in a jail, you need corner 14per 10 from the head of thebraces, cross channel supports and welded leg gussets to Pitch the conveyor linekeep things intact. You need a recessed control panel with line to the end. a locking cover, and a wide base so the line is too big toCover hot food after portioning as quickly as possible toretain heat. turn over easily. You also need one piece rollers that areSince cold trays chill hot food fast, keep trays ineasy to clean but dont come apart so an inmate can use the shaft as a weapon, and you get all this with the Cooks traywashing or other warm area. Correctional Tray Assembly Line, plus your time to deliverAlways strap together to retain temperature.meals just got faster.problem solved! www.cookscorrectional.com 148'