15.2.1 Objects warping or coming loose or getting knocked loose of build plate

1.
If an object appears warped due to coming partially or fully loose from the build plate during the print, take steps to improve adhesion; see Section 14.4 for some ideas. Also check printer calibration and that the build plate is level.

Printer features such as a heated bed and and an enclosed print chamber (or even better, a heated print chamber) can be very helpful when printing a type of filament (e.g., ABS) especially prone to shrinking as it cools; you may also wish to disable any printer “Cooling Fan”.

2.
If your print degenerates into a tangled snarl of extruded filament, that may have been triggered by the object (or a portion of it) coming loose of the build plate: the later extruded “layers” no longer have the earlier portion of the object to rest upon and bond to. Another cause can be attempting to print without (or without sufficent) support for protruding or bridging portions of the object: again, layers extruded without earlier material to rest upon and bond to are likely to become simply a tangled mess.

First determine whether the problem began with a portion of the object coming loose of the build plate (in which case, improve adhesion, see Section 14.4; and check that the build plate is well leveled), vs. whether it began with an unsupported area of the print (in which case, see the build plate’s “PRINT SETTINGS”, “BASIC”, “Support” and/or consider printing the object in a different orientation).

3.
If an object’s bottom edges are curling up, perhaps coming loose, from the build plate, extra attention to adhesion (see Section 14.4) may help. With PLA filament, another contributor to edge curl could be that you are printing at too high of a “Temperature”; see Section 14.4.4. If you are using ABS filament, however, edge curl is quite a common issue: besides the suggestions already mentioned, see also the tips for ABS printing in Section 14.5.1.

Printing with a brim or raft may also help keep the object adhering to the build plate; under “PRINT SETTINGS”, BASIC”, see “Platform Adhesion Type”.

4.
If intended voids or gaps in an object have curled up bits where extrusion was supposed to stop, or smeared edges where extrusion was supposed to stop or start, then besides looking bad (see item 28), curled up bits can even result in the extruder “catching” on a lip of previously extruded material and actually knocking the print loose of the build plate when the extruder comes to a section and resumes extruding! In such cases, in addition to checking your filament retraction settings (see item 27) you may also need to set a Z hop to raise the extruder nozzle (actually the entire print head) during non-extrusion moves. For adjusting the Z hop if printing through the Polar Cloud, under “PRINT SETTINGS”, “ADVANCED”, Retraction”, adjust the “Z hop”.

If printing with ABS, reduce (or eliminate) use of a Cooling Fan” as ABS edge curling is exacerbated by excessive cooling.

5.
If the sides of an object towards the bottom of a print seem to be collapsing inwards, shrinking or warping, the temperature may be staying too high towards the botttom of the print. If you are printing on a printer with a heated bed, consider reducing the bed temperature somewhat; under “PRINT SETTINGS”, “ADVANCED”, see Platform Temperature”. Also try to achieve better cooling of the early layers of the print; for a printer with a print cooling fan, under “PRINT SETTINGS”, “ADVANCED”, Cool”, “Cooling Fan”, check the settings for “Cooling Fan speed min”, “Cooling Fan speed Max” and consider increasing them, and check the setting for “Starting Layer Number” and if it is rather high then consider decreasing it. Especially if the object (more importantly, if its bottom footprint on the print bed) is fairly small, then as usual, printing multiple small objects simultaneously may be one of the most satisfactory solutions for achieving better cooling.