Dual Cylinder Press Brake Guarding

Dual Cylinder Press Brake Youtube

The Hydraulic Press Brake's tonnage, also known by the Press Capacity, determines the work-piece size that can be processed. A press brake can also deliver the unit force measurement. This is what bends work-pieces into the desired/specific degrees. The tonnage range for our Press Brakes ranges between 30 tons and 3000 tons. While the bed lengths range from 4 feet to almost 30 feet, they can accommodate up to 30 tons.

When calculating the margin, other elements must be considered, such as thickness of punch blade, fold length, and opening of V.

Mechanical press brakes operate via a motor inside the device. This motor spins a large flywheel at high speeds. The machine operator controls the flywheel through a clutch, which then sets the rest of the parts into motion to bend the metal. The mechanical press brake is much more straightforward, especially regarding its electronics, making maintenance and operation easy. They can also handle tonnages two to three times higher than their inherent rating, due to the nature of the mechanisms. The primary disadvantage of using mechanical press brakes is that the ram inside the machine must complete a full cycle when engaged and cannot be reversed. This creates some safety concerns if the operator makes a mistake and sets some limitations on the machine. One possible hazard is the potential for the press brake to become locked if the ram travels too far.

Our Servo Hydraulic Press Brakes are powerful efficient metal benders with up to 66% lower power consumption during stand by and 44% lower energy use during the bending cycle. Ram movement on our servo brakes is powered by AC Servo "electric" motors driving hydraulic oil "on demand" in line with variable speed pumps. Our servo press brake achieves a significantly lower cost per part by using our highly sophisticated advanced technology that synchronizes the powerful forces of electronics, electric power and hydraulics only when it's needed. You won't find a quieter, more energy efficient or more accurate press brake anywhere.

Electric Motors

Standard press brakes offer the reliability and dependability your operation needs day after day. Simple controls make it easy to use. Our press brakes have the ability to handle a wide range materials including soft brass, heat treated aluminum alloys, stainless and soft aluminum, as well as chrome molybdenum.

Our top-end precision press brakes offer a wide range of features, including better controls, more parts production, larger daylight openings, and greater work areas. The features include an AC servo motor-driven, stable back gauge system with long ram guides that are mounted on the outside of the frame. These guides provide stability and allow for full length between frames to allow for acute angle bending.

Electric Motors
Press Brake Operation

Press Brake Operation

Next, you'll need to determine which characteristics must be considered when calculating the part bend. These characteristics include:

A press brake fitted with a Mitsubishi automatic tool changer (ATC) stands out in all kinds of ways.

Dual Cylinder Press Brake Exchange

Nearly every metal fabrication shop needs a press brake. Despite being one of the most vital pieces of machinery within a shop, press brakes are still misunderstood by even professionals. This short guide will help you understand presses brakes.

Ranging from entry-level hydraulic all the way up to heavy-duty, fully customized solutions that cover any of your requirements for sheet metal forming, these press brakes represent the apex of pounds-to-performance for industrial bending.

Dual Cylinder Press Brake Wall
Dual Cylinder Press Brake Wall

A Mitsubishi automatic tools changer (ATC), equipped with a press brake stands out in many ways.

PBF value series CNC brake press line manufactured for high performance to price ratio. We offer our lowest priced brake press line in 3 popular models to choose from. Each is equipped with our Easy Bend CNC controller which is easy to learn in 5 minutes or less using a simplified display with less buttons, more productive with enter & go specifications for desired angles, no programming required, USB interface for backups, easy shifting to CNC advantage controller by plug in giving brake operators more effective and basic control than a conventional brake press. Keeping metal bending simple at a price you can afford.

Pressing Brake

A range of Press Brakes are also available that use the hydraulic control system. Its high bending strength allows it to handle thick workpieces. It can work with any thickness of metal due to its high tonnage. The range can be configured in Single Cylinder or Dual Cylinder formats Y1+Y2 and does not require complex operation. Our Press Brakes can process steel, brass and metal sheets as well as aluminum alloys.

Our manual control press brakes are great for jobs and industries that don't require as much precision and detail as CNC controls. Manual press brakes offer all the safety features found in CNC models. They are powerful machines that can be started quickly and are great for simpler jobs. The front-operated power back gauge and ram adjust have digital readouts. Fine adjustment handwheels are available for both. The range of models we offer is from 22 to 440 tonnes.

Dual Cylinder Press Brake Guarding

Frequently Asked Questions

The press brake is, in reality, one of the most difficult machines to master in the trade. Every sheet metal operation needs to bend.

The CNC Press Brake is fast to set up and has a repeatability of +/–0.0004 inches. This will allow you to reduce the time it takes to make parts.

Five Types of Hydraulic Presses: Why You Need Them

Hydraulic presses brakes can be used to bend or fold metal by pressing it into dies. These presses can be used for both sheet metal work and continuous production. These presses can handle difficult industrial production jobs, from single-cycle operations to automated components.

With about 70 lbs, the average person can push on the brake pedal. You can apply the brake pedal with about 70 lbs. To stop a moving vehicle disc brakes require 800-1200 psi at their calipers. All parts of the system amplify the force you apply to the pedal.