b'INNOVATION . DURABILITY . SECURITY HERES HOW TO DESIGNPROBLEMYOUR IDEAL TRAYStandard tray lines offer too many opportunities forASSEMBLY LINE inmate mischief.SOLUTION 1 The tray lines available on the general market arent built to be operated by a staff that wants to break the legs, punch out the controls, turn over the tray line or destroy the rollers so they can make a weapon from the parts. And in a hospital cafeteria, thats okay, but in a jail, you need corner braces, cross channel supports and welded leg gussets to keep things intact. You need a recessed control panel with a locking cover, and a wide base so the line is too big to turn over easily. You also need one piece rollers that are easy to clean but dont come apart so an inmate can use the shaft as a weapon, and you get all this with the Cooks Correctional Tray Assembly Line, plus your time to deliver meals just got faster.problem solved! 2 Cold 3 ColdColdCold HotHotHotHotDetermine the number ofDetermine the number ofDetermine placementDetermineCall for 1 sections needed. Up to four2 hot and cold wells needed.3 of wells.4 the direction5 quote.sections can be connected.Example: 4 hot wells,Maximum of 2 wells perof the line.Example: 2 sections 2 cold wells. side on each section.BEST PRACTICES FOR TRAY ASSEMBLY Pre-portioning meals on insulated trays for delivery to pods or units is efficient and economical. Yet its amazing how many tray assembly operations end up inefficient because of the order of foods on the line. Here are some helpful hints:Hot foods should go on trays last, not first. Minimize the distance food moves from well to tray. Keep the conveyor line moving fast to avoid for mischief. Allow 30 per worker for adequate shoulder space.Pitch the conveyor line14per 10 from the head of the line to the end.Cover hot food after portioning as quickly as possible to retain heat.Since cold trays chill hot food fast, keep trays in traywashing or other warm area.Always strap together to retain temperature.GC100Two-Sided Tray Assembly Line38 REDUCE TRAY MAKE-UP TIME BY 40%'