Our plate rolling machines are equipped with four roll plates. The top and lower rolls move in a fixed rotation. By choosing one or two rolls for processing, the lateral rolling can be altered to achieve the desired shape. The four-roll plate roller design allows for slippage prevention. For those who are familiar in plate roll machinery, the quality of the production is essential to the density of the platerolls. Rolls made from induction-hardened steel are available in a variety of gauges, including ranging from 10 to 6 inches.
The machine's smooth operation has another advantage. They are equipped with a simple to read control panel, which offers digital readouts. Additionally, it is mobile so that the operator can use it wherever he is.
Because they require less operator skill, our four-roll plate rolling machines are more accurate, productive, flexible, faster, safer, and easier to use than our three roll plate rolling machines. Our four roll bending machines are highly recommended if you want the fastest and most precise plate roller machines.
The three rolls are driven by a combination of hydraulic motors and planetary gear boxes. This gives them superior speed, torque, and distribution of strong forces that can pre-bend and roll even the most difficult materials. Our plate rollers feature a reinforced machine body made of stress-relieved, high-yield, steel. It also has a strong bearing guidance system, super-strong brakes, and rolls that have been crowned to perfection. Find out more about the standard features and all the available options.
Bending Roll Configurations for Diverse NeedsWe offer two plate roller lines to meet our customers’ diverse needs. Select a link below to learn more.
Flat sheet metal can be transformed into various shapes by 4-roll plate bending machines. Four-roll plate bending machines are faster, more precise, safer, more versatile, and simpler to use than the rest. After the material has been pinched and set, the two pinched rolls on the opposite side do the rest of the work. They don't have to take the plate off and turn it for pre-bending both ends. They are capable of rolling up to 8 inches thick plate steel. Most likely, they will be equipped with CNC controllers to handle complex shapes and variable radii applications. They can handle a wide variety of sheet metals, and are also capable of high levels of automation. You can use them to roll tube segments, ovals and rounded boxes, as well as other shapes.
GSS Machinery has an extensive range that promises a myriad of plate rolling machines that will satisfy the needs of your clients. Whether you need an excellent two roller machine heavy-duty plate rolling machines available in the market.
Our bending rolls are backed by Bertsch and Piranha brands. We can provide the precision and quality that you expect from us. We can help you choose the right bending roller solution for your application.
For diverse needs, we offer two plates roller lines. Please click the link below to learn more.
JMT 3 Roll Hydraulic Plate Rolls are just as loaded with features as our 4 rolls machines but at a significant cost saving. The range of plates rolls is from 6 feet 8 inches in width to 13 feet 5 inches in capacity. They also have a thickness range between one quarter inch and one and three eighths of an inch. The main features of the 3 Roll Machines are a heavy duty machine base induction welded using stress relieved welding, and side rolls that are electronically positioned are synchronized by an pc. High precision digital scales at the ends. Automatic roll peripheral speed compensation ensures the optimal distribution of torque between all three rolls. All rolls are held in spherical bearings. The top roll hydraulic opening device (drop-end) allows for an easy "pull out" system. Side rolls of up to 17.4 inches can be driven by hydraulic motors, while side rolls larger that 14.7 inches can be driven by planetary gear boxes and hydraulic motors.
The motion form of the plate roller machine can be classified into two parts: main movement and auxiliary movement. The main movement consists of the movement and rotation of the lower and upper rollers. This allows the machine to bend and rotate the flat plate. The auxiliary motion consists of loading, lifting, unloading, and raising the upper roller. It also includes the lifting, turning, or turning of the headstock, while rolling the plate.
The 4-roll plate bending machines are renowned for transforming flat sheet metal into spherical body, cone tube body or other shapes. Four roll plate bending machines are more productive, precise, safer, versatile, and easier to operate than the rest. Once the material is set and pinched the two rolls on either side of the pinched roll do all the work without having to remove the plate and rotate it for pre bending both ends. They can roll up to 8” thick plate steel and are most likely to be outfitted with CNC controllers for variable radii applications and complex shapes such as elliptic and polycentric workpieces. Their greatest advantage is that they can be used on a wide range of sheet metals and can also accept a high degree of automation. They can also be used to roll tube segments, ovals, rounded boxes and other shapes.
The first step in choosing the right type is choosing the correct plate roll. There are many plate rolls available at different prices. This is why it's important that you select the right size. If the size of your application isn't right, you're just going to end up wasting money. You should make sure you get the right size of the plate roll for the job. Consider the following: the type of applications, the materials you will be rolling, and the skills of your operator to decide the size plate roll you need.
Plate Rolls have a longer life expectancy and are easy to maintain. Plate rolls are available in 60 sizes, from 20 gauge through 6 inches. Carell's wide range of standard models allows for unmatched flexibility. They can also cover most plate-rolling requirements. They can be designed to fit a variety specific rolling requirements. These include shorter or longer lengths of 20 inches to 24, feet, custom roll cambers. Slotted rolls for plate with slots-lipsribs, patterns to corrugated material and vertical rolling applications.
A roll bending machine is a device for the radial forming of flat sheets. It works similarly to a profile bending machine. However, its design is much simpler.
Four Types of Rolling Mills Four-high rolling mill. A four high rolling mill is used for reducing material to minute thicknesses. ... Cluster rolling mill. ... Continuous Mill. ... Planetary Rolling Mill.
There are typically four main different categories of mills that are usually used in the grinding, crushing, or fine-cutting of materials. These categories are detailed below.
Rolling mills are a type of metal forming machinery that process various metals through one or more sets of rolls to reduce thickness, create uniform thickness, imprint a design or compact loose material.