Our friend Gregory Paolini gives us a walk-through of creating a crosscut sled for your SawStop table saw.
Jamie Lennox's spin on John McCormack's ultimate crosscut sled described in McCormack's Fine Woodworking August 2008 cover story. Check out this post on our website: Back in Episode 146, we made a simple classic cross-cut sled. Quick and easy way to cut perfect miters on edges for boxes or anything that requires perfect 90 degree joinery. Original post on our site with additional comments: Then One of the first fixtures I ever made for my shop was a cross-cut sled. Cut accurate and reproducible miters with this shop made miter fence designed for use with the Super Sled. American Woodworker magazine was acquired by F+W Media (parent company of Popular Woodworking) in 2014. Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years.
Mortise and Tenon Joints are a common part of furniture, here's a quick jig that you can make to cut tenons on the table saw.
We stopped at the General booth at the 2011 National Hardware Show to take a look at the Mortise and Tenon Jig by General. Luthier and Instructor, Robert O'Brien, shows how to make a neck angle jig for cutting a mortise and tenon or dovetail neck joint on acousitc guitars. This jig from Chicago-based furniture maker Jeff Miller will help you cut tenons, perfect every time. In this video, I will show my Homemade Tenon Jig at work during a real cedar chest building project.
Using a 1.5 HP hand held router and this self centering mortising jig, you can rout strong joints quickly and accurately like the loose tenon joint and others. More info here: This is a clamp rack i made for my Bessey K Body Revo clamps, it has a shelf on top for the accessories. Carpenter and builder Rob Robillard from demonstrates How To Make A Pipe Clamp Storage Rack. Answering a few questions from yesterday's Clamp Storage video: * Visit my main channel, Woodworking for Mere Mortals. Clamp rack I built that will store 10 five foot bar clamps and 16 eighteen inch long F clamps.
Project 34 of Polly Wants A Crafters 365 in 2015, a couple of Clamp racks out of common lumber at the big box store, I used stair rails for the smaller clamps and standard 2 x 4's for the quick clamp rack. This is a clamp rack that I have created to hold all my long Bessey K body and pipe clamps.
This easy to make clamp rack will allow you to store and show off that prized possession of clamps. Gluing boards together in a mainstay of woodworking, and having the tools and jigs to do this easily means your chances of doing a better job just got higher. STUMPY'S WEBSITE SUBSCRIBE The best episode yet- the shop needs a new clamp rack, we review stretchy tape and tell you how to get out of trouble with the wife over buying an expensive new tool. Learn more: ?page=19705 The Rockler Pack Rack is more than just a clamp rack - it's a full-service mobile work station and storage solution! Simple shop built clamp racks for the workshop : organize and store your woodworking clamps.
Ultimate Mobile Clamp & Wood Rack You'll love this bar clamp rack because you can holster pony clamps securely without tightening the lower jaw against the rack. All Japanese saws cut on the pull stroke; Western saws, as we all know, cut on the push stroke.
If you’re 10 years old and have never used any kind of handsaw before, learning to use a Japanese dozuki pull saw should be a breeze. It’s hard to go wrong buying any dozuki saw because they’re all made to very high standards. This woodworkers list of woodworking plans features a collection of ultimate crosscut sled PDF plans, blueprints for ultimate crosscut sled and video instructions for ultimate crosscut sled, schematics and CAD drawings. I added T tracks to both the fence and the table itself, with them I can use stop blocks, holds and other things in place.
Reversing the fence allows for much wider boards to be cut with a similar size crosscut sled. How to make a better cross cut sled by joelav Super Sled - Crosscut and Miter Sled By John W.
The Miter 5000 blends the incremental angle control features of the Miter 3000SE with a very special 3-panel Sled for the ultimate miter cutting workstation for the table saw.

This is a design based off of David Marks on Woodworks with my own little twist for style points. I love my original crosscut sled, so when you (the viewers) asked me to make a video about how to make that sled, I started to think of ways to improve upon the existing design.
You just need to tilt the blade to 45, slide this sled into the slots and you're ready to go! This sled is going to be a nice addition to my tablesaw accessories and I am pleased with the accuracy in which it cuts and that there is no play in the runners. Here, William will explain the theory and calculations to enable anyone to get a sled dead on square.
Using a stop block for repeatable cuts allows you to get the exact same size pieces each and every time you miter. No other jig or method can match the ease, versatility and absolute precision of the FMT Pro. This jig makes cutting the the body cavity and neck tenon as well as setting the correct neck angle simple and precise. This build cost about 20 dollars and can be used to cut different size tenons, Great for rustic log furniture and standard furniture styles as well. This video will show you how to build a tenon jig that has all the features of a commercial tenoning jig. At $399 I think I can build a tennon jig for my table saw and cut mortises on the router table. They can mount anywhere and will hold a good deal of clamps as well as a variety of clamps per rack. This affordable Clamp Rack Combo keeps all your clamps safely stored and lets you attach them to the Pack Rack Tool Storage System. In this video we experiment with building a couple of different versions and find one that works best. Saves space and time in the shop, because each size of clamp is visible and easily accessible. It’s easy to cut right on the line with a dozuki saw because its tempered blade stays extremely sharp for a very long time. I pulled too hard, and when the blade came out of the cut, I tried to push it right back in.
Holding the saw with one hand, Western-style, works OK, but this method gives you even better control. The blades of handmade saws are not replaceable and must be sent to a master sharpener when they get dull. A Renewable Right Panel provides zero-clearance tear-out control and cut-off support on both sides of the blade.
I searched youtube and the internet for plans or how-tos to make an adjustable crosscut sled and could only find anything that was a normal crosscut sled or a sled that someone just ran a dado setup through that would have a huge gap in the sled if you ever went back to a regular blade. If you would like to see more detailed information and photos please check out my website at the link below. The sled opened up a whole world of possibilities for not only cross-cutting, but joinery as well.
This versatile setup can cut a wide range of angles safely and accurately on the table saw. This jig brings the possibility of professional quality mortice and tenon joints to any workshop and any woodworker. When you're ready for more depth, try this excellent DVD: And be sure to join the Popular Woodworking community to learn more! It cuts tenons with a single shoulder, where the tenon is flush with one face of the board. See this: Check out Jeff's mortise jig to cut and pare the other half of a perfectly fit mortise-and-tenon joint: And be sure to join the Popular Woodworking community! This video was made rather hastily during the middle of a project because I thought, "Hey! You can build this shop made tenon jig with basic skills and materials that you may have leftover from other projects. There are so many varieties out there and unless you've been woodworking for a number of years, its difficult to know which ones to buy. You can help support my videos by becoming a patron at MORE DETAILS: MORE PROJECTS BUY A SHIRT OR A HANDMADE ITEM! F-style bar clamps and pistol grip clamps are among the handiest assembly tools in any woodshop. It has two overwhelming benefits: following a line is much easier, and that makes sawing far less fatiguing, both physically and mentally.

Two blades of different lengths by the same maker usually have the same number of teeth per inch. A crosscut sled is an essential jig for any table saw to ensure perfect 90 degree cuts every time. For instance, on the current Dogon Platform Bed project I'm making in the Guild, I had several long boards that needed to be cut to the exact same length. If you need T-style runners for your table saw slots, you can watch me go through that process.
In order to make perfect picture frames you need two things One the two corner pieces must add up to 90 and the short sides as well as the long sides must be the exact same length. I didn't have a reliable compound miter saw at the time so this versatile fixture really helped me get the most out of my limited tool set. Rip cuts for tenons and dovetails are no problem as long as they don’t go more than an inch deep. When you find a saw you like, it’s a good idea to buy a second blade before the first gets dull. These teeth do a fine job with short rip cuts, such as dovetails, but some specialized dozuki saws have teeth designed primarily for ripping. The thin blade bent at an awful angle (not to mention the teeth I busted off earlier), and now it’s as useful as burnt toast for accurate cuts. Dozuki saws are made in Japan, but we’ve identified each of our picks by the name of an American catalog, which often doesn’t specify the actual manufacturer. Nixon from Eagle Lake Woodworking walks you through building the fence, and two different kind of stop blocks.
Traditionally this has meant using an unguarded blade as well as slow and tedious winding of a lead-screw from one tenon cheek to the other. Show off your work, download free plans and meet be part of the friendly community at - Woodworking For Mere Mortals. Check out our amazing deals online here are some more compilation of topics and latest discussions relates to this video, which we found thorough the internet. All dozuki saws have a blade stiffener, or spine, that runs most of the length of the blade and into the handle. Sometimes a cut is awkward or time-consuming to set up with a machine, but a good handsaw can do it lickety-split. The handle itself is always long, narrow and generally wrapped with rattan to improve its grip. These saws are similar in most ways to their crosscut cousins, but their teeth are shaped differently (Photo 4). I used to be a big fan of English-style handsaws, but when I tried a dozuki saw, there was no turning back.Let’s first take a look at the differences between Japanese and Western joinery saws and what makes Japanese saws so good. Then we’ll look at the general types of dozuki saws, and finally recommend some specific saws to buy.
A Western-style saw for cutting joints also has a blade stiffener, or back, and so it’s usually referred to as a backsaw.
Dozuki saws cut so effortlessly that the weight of the saw itself is almost enough to get it through the cut. Pushing down too hard on a saw can make it bind or, in the worst case, break off some of the saw’s teeth. It can be resharpened, but only by an expert.This story originally appeared in American Woodworker July 2004, issue #108.
That means you’re removing half as much wood with a dozuki and exerting half as much effort. Square yourself to the workpiece and pull the saw toward your belt buckle (see photo, bottom left). Put one hand in front of the other, or hold them side by side, as though you’re praying for a good cut. This stance makes it easier to steady the saw and stay on a line, but it’s perfectly reasonable to stand to one side and saw Western-style.Start your cut on the far side of the workpiece. Dozuki saws cut on the pull stroke, so this rip cut is actually going downhill, with the grain.
Most woodworkers don’t bother and simply continue to use a dull saw, with disappointing results.

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