WEBVTT

NOTE Mains Wiring, Towers, and Generators

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<v Narrator>Mains wiring, to code.

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<v Pool>Question. Which of the following is covered by the National Electrical Code?

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<v Pool>Answer. Electrical safety of the station.

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<v Narrator>The NEC is not FCC material, and it is enforceable where you live. It governs the wiring; Part 97 governs the transmitting.

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<v Pool>Question. According to the National Electrical Code, what is the minimum wire size that may be used safely for wiring with a 20-ampere circuit breaker?

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<v Pool>Answer. AWG number 12.

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<v Pool>Question. Which size of fuse or circuit breaker would be appropriate to use with a circuit that uses AWG number 14 wiring?

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<v Pool>Answer. 15 amperes.

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<v Narrator>The pairing to remember: 14 gauge with a 15 A breaker; 12 gauge with a 20 A breaker. The breaker protects the wire, so it must be sized to what the wire can carry, never larger.

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<v Narrator>A 20 A breaker on 14 gauge wire is the classic dangerous mistake, because the wire overheats before the breaker trips.

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<v Pool>Question. Which wire or wires in a four-conductor 240 VAC circuit should be attached to fuses or circuit breakers?

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<v Pool>Answer. Only the hot wires.

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<v Narrator>Never the neutral, never the ground. A fuse in the neutral can open while the equipment stays connected to the hot side, live, with no indication. GFCI.

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<v Pool>Question. Which of the following conditions will cause a ground fault circuit interrupter (GFCI) to disconnect AC power?

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<v Pool>Answer. Current flowing from one or more of the hot wires directly to ground.

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<v Narrator>A GFCI compares current going out with current coming back. Equal means all the current is returning through the neutral as it should.

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<v Narrator>A difference means some is returning by another route, through a person, most importantly, and it trips in milliseconds.

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<v Narrator>Note what it does not do: it does not protect against overload, and it does not protect you from contacting hot and neutral simultaneously. It detects current going where it should not. Interlocks.

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<v Pool>Question. What is the purpose of a power supply interlock?

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<v Pool>Answer. To ensure that dangerous voltages are removed if the cabinet is opened.

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<v Narrator>A switch that removes power when the cover comes off. In high-voltage amplifier supplies it is the difference between a mistake and a fatality, and defeating it "just for a moment" is how people die.

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<v Narrator>The stored-charge warning from the foundations safety module still applies: an interlock removes the supply, not the charge in the filter capacitors. Wait, then verify with a meter. Lightning protection.

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<v Pool>Question. Where should the station's lightning protection ground system be located?

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<v Pool>Answer. Outside the building.

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<v Narrator>Outside. The entire point is to divert surge energy to earth before it enters the building.

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<v Pool>Question. Where should lightning arrestors be located?

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<v Pool>Answer. Where the feed lines enter the building.

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<v Narrator>At the entry point, on a grounded panel, with every feed line and control cable passing through it.

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<v Pool>Question. Which of the following is required for lightning protection ground rods?

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<v Pool>Answer. They must be bonded together with all other grounds.

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<v Narrator>All of them, together, including the electrical service ground. Two unbonded grounds are more dangerous than one, the reason is in the foundations safety lesson, and it is worth re-reading before installing anything.

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<v Narrator>And from that same lesson: no soldered joints in a lightning ground. The surge destroys them. Towers.

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<v Pool>Question. Which of these choices should be observed when climbing a tower using a safety harness?

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<v Pool>Answer. Confirm that the harness is rated for the weight of the climber and that it is within its allowable service life.

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<v Narrator>Rated for you plus everything you are carrying. A harness rated for 130 kg with a 90 kg climber carrying 20 kg of tools and a rotator has less margin than the number suggests.

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<v Pool>Question. What should be done before climbing a tower that supports electrically powered devices?

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<v Pool>Answer. Make sure all circuits that supply power to the tower are locked out and tagged.

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<v Narrator>Lock out and tag out. Not "switched off", physically locked, with a tag saying who locked it and why.

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<v Narrator>Rotators, tower lights, and antenna relays all carry mains voltage, and somebody helpfully restoring power while you are up there is a foreseeable event that this procedure exists to prevent.

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<v Narrator>The Technician tower rules still apply: never climb alone, harness clipped before releasing your grip, crank-up towers retracted or blocked. Generators.

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<v Pool>Question. Which of the following is true of an emergency generator installation?

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<v Pool>Answer. The generator should be operated in a well-ventilated area.

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<v Narrator>Carbon monoxide. Every year people die running a generator in a garage with the door open, which is not ventilation. Outdoors, well away from windows and doors, with the exhaust pointed away from the building. Solder.

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<v Pool>Question. Which of the following is a danger from lead-tin solder?

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<v Pool>Answer. Lead can contaminate food if hands are not washed carefully after handling the solder.

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<v Narrator>Not the fumes, those are flux, an irritant rather than a lead hazard, though ventilation is still sensible. The lead risk is ingestion by hand-to-mouth transfer.

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<v Narrator>Wash your hands after soldering, and do not eat at the bench. Check yourself. You are wiring a new 20 A circuit for the station. Minimum wire gauge? Your amplifier's cabinet interlock is inconvenient during testing.

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<v Narrator>May you defeat it briefly? What must happen before you climb a tower with a rotator on it?

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<v Narrator>AWG 12. (AWG 14 pairs with a 15 A breaker.). Do not. The interlock removes dangerous voltages when the cabinet is opened, and it is the last thing between a lapse and an electrocution.

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<v Narrator>And even with it working, wait and verify the filter capacitors have discharged.

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<v Narrator>Lock out and tag out every circuit that supplies power to the tower, and have a helper, an inspected harness rated for your weight plus tools, and a retracted or blocked tower if it is a crank-up.
