INSTALLATION




1. Make sure that the crankshaft locking tool is in place. The crankshaft locking tool is installed in the left side of the engine block, right behind the motor mount. Make sure that the crankshaft locking tool body is threaded into the engine block and the bolt is threaded into the crankshaft.


2. Install the intake camshaft oil seal (2).


3. Make sure the camshafts are timed to each other by rotating the camshafts until the dots line up.

NOTE: The camshafts are only timed to each other when the dots line up. Use the camshaft locking tool to set the camshafts to 90 degrees ATDC.


4. Install the cylinder head cover. (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION)


5. Install the camshaft locking tool..


6. Install VM 1055 on the intake camshaft sprocket.
7. Using VM 1055 to secure the camshaft sprocket, torque the camshaft sprocket (2) bolt to 64 Nm (47 ft.lbs.).


8. Remove the camshaft locking tool.


9. Verify that the reluctor wheel has not moved on the camshaft. If the reluctor wheel has spun on the camshaft during the assembly process, replace the camshaft.


10. Install the exhaust camshaft oil seal (1).


11. Make sure that the mark on the crankshaft sprocket is pointing at the mark on the engine.

NOTE: The crankshaft sprocket bolt is a left handed thread.


12. Install the crankshaft sprocket.
13. Install the crankshaft sprocket bolt. Torque the crankshaft sprocket bolt to 64 Nm (47 lbs. ft.).


14. Install the inner front cover. Torque the bolts to 11 Nm (97 lbs. in.).

NOTE: DO NOT remove the timing belt from the package until it's ready to be installed. DO NOT expose timing belt to oil, grease or water contamination. DO NOT crimp belt at a sharp angle. DO NOT clean belt, pulleys or tensioner with solvent. Check that pulleys and bearings are not seized or damage before installing belt.




15. Install the timing belt on the components in the following order.


16. Adjust the timing belt tensioner (turn it clockwise) by lining up the center notch with the aluminum cover dowel pin. Tighten the retaining bolt to 45 Nm (33 lbs. ft.)..


17. Install the lower front cover. Torque the bolts to 11 Nm (97 in. lbs.)
18. Install the vibration damper (1). Torque the bolt to Nm (80 ft. lbs.)


19. Install the upper front cover (2). Torque the bolts to 11 Nm (97 in. lbs.)
20. Install the camshaft position sensor. Torque the bolt to 11 Nm (97 lbs. in.).
21. Connect the CMP sensor.


22. Install the idler pulley bracket (1).


23. Install the front engine lifting bracket. Torque the bolts to 45 Nm (33 ft.lbs.)


24. Remove crankshaft locking tool.
25. Install vibration damper (Refer to 9 - ENGINE/ENGINE BLOCK/VIBRATION DAMPER - INSTALLATION) .
26. Install cooling fan support (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION) .
27. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
28. Install cooling fan and fan drive viscous clutch assembly (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH - INSTALLATION) .
29. Connect negative battery cable.