MAINTENANCE SCHEDULES – EXPORT – DIESEL

There are two maintenance schedules that show the required service for your vehicle.

First is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Schedule “B.”

Second is Schedule "B". It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

NOTE: Most vehicles are operated under the conditions listed for Schedule “B.”

Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.


Schedule “A”


Kilometers
20 000
40 000
60 000
80 000
100 000
(Miles)
(12,500)
(25,000)
(37,500)
(50,000)
(62,500)
Change the engine oil and engine oil filter.
X
X
X
X
X
Inspect the engine air filter element. Replace as necessary.
X
X
X
Replace the engine air filter element.
X
X
Replace the fuel filter/water separator unit.
X
X
Replace the engine accessory drive belt.
X
Inspect the brake linings.
X
X
Inspect the manual transmission fluid, add if necessary.
X
X
Inspect the transfer case fluid, add if necessary.
X


Kilometers
120 000
140 000
160 000
180 000
200 000
(Miles)
(75,000)
(87,500)
(100,000)
(112,500)
(125,000)
Change the engine oil and engine oil filter.
X
X
X
X
X
Inspect the engine air filter element. Replace as necessary.
X
X
X
Replace the engine air filter element.
X
X
X
Replace the fuel filter/water separator unit.
X
X
X
Flush and replace the engine coolant.
X
X
Replace the engine accessory drive belt.
X
Replace the engine timing belt, and timing belt tensioner.
X
Inspect the brake linings.
X
X
X
Inspect the manual transmission fluid, add if necessary.
X
X
X
Inspect the transfer case fluid, add if necessary.
X

Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.

Schedule “B”

Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions.


Kilometers
10 000
20 000
30 000
40 000
50 000
(Miles)
(6,250)
(12,500)
(18,750)
(25,000)
(31,250)
Change the engine oil and engine oil filter.
X
X
X
X
X
Inspect the engine air filter element. Replace as necessary.
X
X
X
Replace the engine air filter element.
X
X
Replace the fuel filter/water separator unit.
X
Drain and refill the front and rear axle fluid.
X
X
Inspect the brake linings.
X
X
Inspect the manual transmission fluid, add if necessary.
X
Inspect the transfer case fluid, add if necessary.
X
X
Drain and refill the front and rear axle fluid.
X
X


Kilometers
60 000
70 000
80 000
90 000
100 000
(Miles)
(37,500)
(43,750)
(50,000)
(56,250)
(62,500)
Change the engine oil and engine oil filter.
X
X
X
X
X
Inspect the engine air filter element. Replace as necessary.
X
X
Replace the engine air filter element.
X
X
X
Replace the fuel filter/water separator unit.
X
Replace the engine accessory drive belt.
X
Inspect the brake linings.
X
X
X
Drain and refill the front and rear axle fluid.
X
X
X
Inspect the transfer case fluid, add if necessary.
X
X
X
Inspect the manual transmission fluid, add if necessary.
X
Drain and refill the automatic transmission fluid. Replace main sump filter and spin-on cooler return filter (if equipped).
X


Kilometers
110 000
120 000
130 000
140 000
150 000
(Miles)
(68,750)
(75,000)
(81,250)
(87,500)
(93,750)
Change the engine oil and engine oil filter.
X
X
X
X
X
Inspect the engine air filter element. Replace as necessary.
X
X
X
X
X
Replace the engine air filter element.
X
X
Replace the engine accessory drive belt.
X
Replace the fuel filter/water separator unit.
X
Inspect the brake linings.
X
X
Inspect the manual transmission fluid, add if necessary.
X
Inspect the transfer case fluid, add if necessary.
X
X
Drain and refill the front and rear axle fluid.
X
X


Kilometers
160 000
170 000
180 000
190 000
200 000
(Miles)
(100,000)
(106,250)
(112,500)
(118,750)
(125,000)
Change the engine oil and engine oil filter.
X
X
X
X
X
Inspect the engine air filter element. Replace as necessary.
X
X
Replace the engine air filter element.
X
X
X
Replace the engine accessory drive belt.
X
Replace the engine timing belt, and timing belt tensioner.
X
Replace the fuel filter/water separator unit.
X
X
Flush and replace the engine coolant/anti-freeze.
X
Inspect the brake linings.
X
X
X
Inspect the manual transmission fluid, add if necessary.
X
Drain and refill the automatic transmission fluid. Replace main sump filter and spin-on cooler return filter (if equipped).
X
Inspect the transfer case fluid, add if necessary.
X
X
X
Drain and refill the front and rear axle fluid.
X
X
X

♦ Applies only if vehicle is used for frequent trailer towing, or fleet/commercial service.

Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.