P0325-KNOCK SENSOR 1 CIRCUIT





For a complete wiring diagram Refer to Section 8W.

Theory of Operation


Knock is the spontaneous auto-ignition of the remaining fuel/air mixture in the engine combustion chamber that occurs after normal combustion has started. It can occur under extreme vehicle operating conditions such as high engine temperature, high MAP, low humidity, and heavy loads to the engine. Knock is caused by excessive spark advance for the given engine operating conditions. Severe, continuous knock may be caused by carbon deposits, bad gasoline, and/or low octane fuel. Avoiding light audible knock is important for customer satisfaction while preventing excessive knock is important to protect engine components. The output voltage from the knock circuit represents the strength of the engine knock and is read by the engine controller. The knock system output voltage is not zero due to engine background noise, even when knock is not present. When the engine is operated under high load conditions where knock is possible, the knock voltage is tested to decide if it exceeds the knock voltage threshold. Knock has occurred when the knock voltage is at or above this knock threshold. When knock is detected a calibrated short term knock spark retard to be subtracted from the spark advance is calculated. The amount of retarded spark advance is based off a calibrated severity of the knock event. This retarded spark advance is used in the next ignition event to prevent further knock events. If knock continues, an additional amount of short term spark advance retard is added. When knock stops, short term knock spark retard is eliminated, the long term knock spark retard is reduced by a calibrated amount to recover some previously retarded spark advance. This decreases spark retard to improve engine performance.


Possible Causes
(K42) KS SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE
(K42) KS SIGNAL CIRCUIT OPEN
(K942) KS RETURN CIRCUIT OPEN
(K42) KS SIGNAL CIRCUIT SHORTED TO THE (K942) KS RETURN CIRCUIT
(K42) KS SIGNAL CIRCUIT SHORTED TO GROUND
KNOCK SENSOR
PCM


Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING).



Diagnostic Test

1. ACTIVE DTC

Start the engine.
Allow the engine to reach normal operating temperature.
With a scan tool, select View DTCs.

NOTE: It may be necessary to drive the vehicle to meet the conditions to set this DTC, try to repeat the conditions in which the fault originally set by reviewing the Freeze Frame data.



Is the DTC Active or Pending at this time?

Yes


No

2. (K42) KS SIGNAL CIRCUIT SHORTED TO BATTERY VOLTAGE



Turn the ignition off.
Disconnect the Knock Sensor harness connector.
Disconnect the C2 PCM harness connector.
Allow the engine to idle.
Measure the voltage on the (K42) KS Signal circuit in the Knock Sensor harness connector.

Is the voltage above 1.5 volts at idle and above 0.3 of a volt above 2000 RPM?

Yes


No

3. (K42) KS SIGNAL CIRCUIT OPEN



Turn the ignition off.

CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install Miller Special Tool #8815 to perform diagnosis.


Measure the resistance of the (K42) KS Signal circuit from the Knock Sensor harness connector to the appropriate terminal of special tool #8815.

Is the resistance below 5.0 ohms?

Yes


No

4. (K942) KS RETURN CIRCUIT OPEN



Measure the resistance of the (K942) KS Return circuit from the Knock Sensor harness connector to the appropriate terminal of special tool #8815.

Is the resistance below 5.0 ohms?

Yes


No

5. (K42) KS SIGNAL CIRCUIT SHORTED TO THE (K942) KS RETURN CIRCUIT



Measure the resistance between the (K42) KS Signal circuit and the (K942) KS Return circuit in the Knock Sensor harness connector.

Is the resistance below 100 ohms?

Yes


No

6. (K42) KS SIGNAL CIRCUIT SHORTED TO GROUND



Measure the resistance between ground and the (K42) KS Signal circuit in the Knock Sensor harness connector.

Is the resistance below 100 ohms?

Yes


No

7. KNOCK SENSOR

Replace the Knock Sensor.
Ignition on, engine not running.
With the scan tool, erase DTC.
Attempt to operate the vehicle using the information noted in the Freeze Frame.
With the scan tool, view DTCs.

Does the scan tool display the DTC that was previously erased?

Yes


No