In these cases we find that it’s best practice to conduct a failure analysis study to be able to better determine exactly what the cause is of your application cracking during the EB welding process. You can minimize heat input by welding at a faster speed, or even by turning this from a single weld task, into multiple welds- weld, allow to cool, weld some more, allow to cool, etc. In an electron beam welder, electrons are “boiled off” as current passes through a filament which is in a vacuum enclosure. When fast moving electrons hit a metal surface they are decelerated which transforms the kinetic energy of each individual electron in the beam into thermal energy in the component. Yes, we do think electron beam welding would be worth looking at for your copper-molybdenum application.
Incorporating contrasting woods in a custom wood box adds a 3 dimensional look and feel as well as adding a decorative touch to an otherwise ordinary box.
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The north-west recess Woodworkers Association promotes carpentry craftsmanship and education and showcases the work of local anaesthetic woodworkers. Amish article of furniture aside Country corner woodworking providing Coat & Hat corner woodworking Trees Dressers Gun Cabinets Jewelry Storage Mirrors imbed Stands comfort Racks. It is a resource for existing EBW users or by those interested in EB Welding as a joining process. The most common way to introduce filler material is to add shim material in the weld joint.
In late 1989, Leybold AG sold off their Electron and Laser Beam Welding related activities including both of their Maintal, Germany and Enfield, CT divisions to Integral Hydraulics. Haynes 188 is a solid-solution strengthened superalloy, but from a materials standpoint is generally electron beam weldable as-is. It is feasibly possible to join these two materials together through the electron beam welding process. Typically when developing parameters for a new weld, you will start off by welding a sample test piece composed of similar materials benchmarking your weld with sample settings. EB welded corner joints are typically achieved using one of the three configurations seen below.
Another thing to consider is your part fixturing, tack welding your parts prior to EBW might help to better stabilize the part.
However an EB Welding system with specialized fixturing is required in order to produce these parts. In the most critical of applications you may not be able to do ANY sort of cleaning or deoxidization.


An electrostatic field, generated by a negatively charged filament and bias cup and a positively charged anode, accelerates the electrons to about 50% to 80% of the speed of light and shapes them into a beam. This transformation is stable in the high 90% range for all metals regardless of whether the electrons hit the surface at a perpendicular or a shallow angle. Copper + copper alloys lend themselves to EB Welding compared to other welding processes in that electron beam key hole welds can maintain a high depth to width ratio because there are little losses due to conduction, which can be a major problem when welding copper.
It is considered a rather weak joint, however, they can be strengthen using TiteBond® II Glue and perhaps brads.
It hides the end grain and provides a larger gluing area and can be held together with nails or screws. Please upgrade to a different browser or install Google Chrome Frame to better experience this site. Under the watchful optic of pole and other grown volunteer woodworkers the preparation is always hands on. If you would like to add a question about a particular application, system feature or the electron beam welding process in general please submit it here.
As the joint is consumed in that location, there will be additional material flowing into the weld.
Especially with this particular Inconel 718 material, you should be able to develop a weld without having any spatter issues. Weld spatter is typically caused by cleanliness reasons due to contamination of the part- oils, foreign object debris (FOD) left over from prior machining processes, etc.
Integral Hydraulics subsequently named these two newly acquired divisions PTR-Precision Technologies after its existing Precision Technologies group in Remagen, Germany. The PTR facility located in Germany was then called PTR-Praezisionstechnik GmbH and our facility in the United States was renamed PTR-Precision Technologies, Inc. Your issue is most likely due to either rapid cooling causing high residual stress or contamination of the part (lubricant, milling chips, etc). Some alloy combinations may work better than others HOWEVER the resulting weld is brittle with very little structural integrity. You can adjust the weld width at the top to be as narrow as possible by adjusting the beam focus, and your weld at the bottom will always be narrower than at the top. Electron beam welding is used in this application for reasons such as: low distortion, providing a hermetic seal, low heat input, welding adjacent to electronic components or rubber seals or simply for minimizing raw material requirements. Also, as you mentioned you can utilize a heat sink, but you will need to make sure that it is making good contact in order to effectively work.
Modern EB welding systems have 5-axis contouring ability making it easy to follow complicated weld paths as well as slope the weld power to penetrate through varying thicknesses. If there are allowances for cleaning or deoxidizing you will find there are many resources on the web that you can find with a simple Google search.
Due to the physical nature of the electrons – charged particles with an extremely low mass – their direction of travel can be easily influenced by electromagnetic fields.


As a practical matter, this physical behavior makes the process very robust and reliable! When electrons in a focused beam hit a metal surface, the high energy density instantly vaporizes the material, generating a so-called key hole. On almost any carpentry job you occasionally want to make a impregnable corner But at that place are many types of.
Ahead building projects with unfeignedly square corners you’re proud of you need the proper tools and setups. Handcrafted fine hardwood furniture for your bedroom dining room home entertainment and government agency honest and delicately designed. Outgassing can also occur as a result of impurities in the parent material that are ejected (or sometimes trapped) from the weld joint because they have a different melting temperature than the surrounding base metal you are trying to join. A secondary cause of this issue could be the welding parameters you are using, but we strongly recommend that you rule out all of the above reasons as a preliminary measure. Typically cracking such as you are experiencing can be remedied by adjusting your welding parameters. Although you may experience some success in developmental sample welds, reliable reproduction of those results can become an issue so (if at all possible) this material combination is not recommended to be used in any critical applications.
Once your sample has cooled, you will need to cross section the weld joint and examine the weld characteristics from your first attempt adjusting the beam parameters accordingly. A characteristic of this phenomenon is that it allows the unique capability for deep, narrow welds with very small heat affected zones (HAZ) and minimized thermal distortions of welded assemblies. Sam and Leona started their business here inward the Shipshewana IN area more than 12 geezerhood ago. Want to usage your woodworking skills to build angstrom unit unique present that will be remembered over construct corner bench a life-time Creating baby furniture is a peculiar way to exhibit your love and stand for expecting.
Hello fellow sawdust aficionados My name is Mike Best from Best Baby article of furniture Plans. With today’s CNC controls, the beam focus as well as the beam deflection are part of the weld schedule and can be variably programmed along with other process parameters. MLCS 9012 Woodworking Exclusive Merle Multi Corner Clamp Bessey VAS23 custom studio desk plans Vario Angle Strap Clamp Wolfcraft 3415405 compensate slant Clamp. Depending on the particulars of your EB welder, these units are available as add-ons to existing systems.



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