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04.01.2015 admin
Mark the screw hole locations, drill pilot holes, and attach the lid support to the jig arm and the body. Use a good quality square on a flat surface (granite surface plate or your table saw top will work here) to zero the tool.
If you use a square to align the blade, you need to bend over in front of the saw and squint for light in between the blade and the square or use feeler gauges (either way this method is a PITA).

Starting at the end opposite the hole you just drilled, rip the jig arm on center, stopping 2" from the hole. Position the hinge, mark the screw hole locations, drill pilot holes, and fasten the hinge to the jig arm and body. Now, spread glue on the dowel and on the bottom side of the handle, and glue the handle to the jig body.

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