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Most of the through-tenons in antique furniture are in chair arms where the wood movement isn’t an issue because there is only one tenon in the board.
As we prepared to test random-orbit sanders, we considered the vast number of tools available. The reason for selecting tools with 5″ pads is that most stores carry a wide variety of grits in that size. What we found to be the most important aspects of these sanders were attributes that do differentiate the tools: How the tool fits your hand, whether the switch is easily accessible to most hands, and how easy the tool is to control. In order to test the tools’ aggressiveness and dust collection, we ran the sanders through a simple five-minute test. The Hitachi sander has a loose-fitting bag affixed to a transition piece that slides onto the tool.
Regardless of stock removal or dust collection, if a tool doesn’t fit your hand you won’t like it.
Most manufacturers have designed the sanders to turn on or off with a single finger via a rocker-style switch. Glen Huey is a former managing editor of Popular Woodworking Magazine, a period furniture maker and author of numerous woodworking books, videos and magazine articles.

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In order to make the test manageable, we decided to limit the test to variable- speed tools with 5″ pads. The DeWalt sander showed a small amount of residual dust at the front of the tool just above the pad, and the Milwaukee sander exhibited a large amount on the dust bag at the seams.
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I added that feature to make the chair more interesting, and to add a challenge and a new technique for most students in the class. At the same time we evaluated the dust collection of the sanders, noting any dust that was deposited on the tool, that was left on the board or was visible in the air.
However, this switch is hard to use because it’s small, stiff and slightly recessed into the tool’s body. The dust collection was poor – dust gathered over the entire base of the tool and was concentrated where the bag meets the transition piece. How gravely should you take keeping your tools sharp woodworking diy projects Ask approximately and you’ll suffer a wander of opinions. Results ace 30 of 259 Sharpening Tools & Grinders including Tormek Sharpener at upland Woodworking.

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