02.07.2016
UV LED curing technology is delivering deep, consistent curing, top production speeds, heat-less operation and high reliability with unprecedented uptime to tag, label and film producers. Market-leading AMS LED UV systems are moving Flexographic printing Full Speed Ahead into a new era of cleaner, faster, heatless curing. High Speed UV LED Intensities up to 25WThe highest intensities are crucial for effective curing and attaining top production speeds in Flexo UV LED. AMS FLEXO Series is perfect for high-speed flexible packaging applications involving PET and shrink films, where heat is traditionally an issue. AMS LED Lamp Units integrate transparently to flexographic presses in a more optimal way than traditional UV lamps, which require bulky housings, hot air exhaust blowers and standby shutter systems. AMS FLEXO Series LED UV lamps  fit easily into flexographic print units where they achieve faster production speeds, less heat and higher quality output, without mercury and ozone, and with energy savings of 60% or more compared to traditional UV lamps.
Extruded Aluminum Housing with diecast end caps and integral heat sinks for cooler operating temperatures.
Safety: in case glass broken it will not fragments remain bonded to the interlayer , reducing the chance for injury.
Noising : Lamination glass has excellent effects on reducing noise of various frequency ranges.
LED lamps are electric lights that use one or more arrays of light-emitting diodes (LEDs) as the source of light. An LED lamp manufacturer may specify individually packaged, chip-on-board LEDs, and lensed LEDs such as standard T-packs and surface mount devices. The National Electrical Manufacturers Association (NEMA) maintains a Solid State Lighting Section.


The Next Generation Lighting Industry Alliance (NGLIA) fosters government-industry partnership to accelerate the development and commercialization of solid-state lighting systems. The Illuminating Engineering Society of North America (IESNA) publishes a Technical Memorandum on Light Emitting Diode (LED) Sources and Systems (TM-16-05). The Alliance for Solid-State Illumination Systems and Technologies (ASSIST) has published guidelines that define the life of LEDs (the first in a series). Installing the AMS FLEXO Series LED UV has allowed OMET to accelerate productivity and provides an eco-friendly alternative to the traditional UV system it replaces. Once production begins, heat is blasted into the pressroom putting stress on air-conditioning and air recovery systems, and hazardous ozone leaks are not uncommon.With conventional air-cooled UV systems in the flexographic space, costly downtime, speed bottlenecks and inconsistent production results are almost inevitable.
Here AMS LED UV is installed on a BOBST Gidue 9-Color M 630 (25-in) Mid-Web line Designed for Flexible Packaging. UV-resistant DuPont powdercoat paint for durability, Stainless steel fasteners and formed silicone gaskets. LED lamps use an LED driver, a device similar to the ballast for a gas discharge lamp, to regulate the voltage and current powering the LED. Because they are solid-state devices requiring little power and generating little heat, LED lamps have long operating lifetimes. For example, products that bear the UL Mark meet published standards for safety from Underwriters Laboratory (UL). With these intensities, the raw power needed to solid cure the heavy blacks and opaque whites in flexographic production is now a reality. But thanks to advances in high intensity UV LED technology, all this is about to change, forever.


The LEDs are embedded in laminated glass and supplied with power by a transparent conductive layer. Because LED packages and arrays are not standardized, the LED driver must be matched to the specific LED lamp.
LED lamps also provide high resistance to vibration and impact, can operate in very cold environments, produce no infrared radiation, and have no mercury content. However, because the technology for LED lighting (also called solid-state lighting) is relatively new and developing rapidly, there are few published technical standards that apply specifically to LED lamps.
And because curing power is optimized via AMS's PEAK Optics, intensity losses are minimized at reasonable working distances from the emitter window.The AMS FLEXO Series 17W and 25W LED UV Curing Systems have been fully tested and qualified at the highest production speeds with a new generation of UV LED curing inks from FLINT Group, Nazdar and other manufacturers. The fascinating fusion of light and colors creates dynamic, ambient and interactive architectures, it also enhance the design and display of structure.
For any one LED, the color can be ultraviolet (UV), near-ultraviolet, visible or infrared (IR). An LED lamp with an Edison base and a built-in driver can replace an existing incandescent or compact fluorescent lamp.



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