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I plan to weld some V-band flanges to header tubes then a reducer to standard exhaust tubing. 18g tube can be tricky to weld continuous if your fit-up is less then perfect, ie, the cuts aren't true or the tubing is a wee bit out of round. Welding just do what needs to be done to keep the puddle from getting to hot and blowing through. Now while Jaysin is not a fan of the stop and start method (tackity tack tack) I am and have used it the past with good results to each there own. In fact the best welding instructor I ever had in collage taught me that style and proved it was a useable technique with a bend test. Clamp the vband together to help with warpage, I wouldn't take it apart until it has fully cooled.


It seems a lot more likely I would burn through or get off path running a continuous bead for any length. With the tack method, I can reposition each time, line up however I want and pull the trigger.
I watched the following video that recommended a series of high heat tack welds with time to cool in between.
Is this a good method for welding exhaust or should I be running continuous beads at lower heat?




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