Sears biscuit joiner, free woodworking plans corner cabinet - Reviews

Categories: Wooden Work Bench | Author: admin 24.09.2013

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22 - 23 FULL ONE YEAR WARRANTY ON CRAFTSMAN PLATE JOINER Ifthis CraftsmanPlate Joiner fails to perform propedydue to a defect inmate dal or workmanship withinoneyear from the dateof purchase RETURN IT TO ( OR CONTACT ) THE NEAREST SEARS SERVICE CENTER I DEPARTMENT IN THE UNITED STATES and Sears will repair it , free of charge . It this plate joiner is used for commercial or rental purpueas this warranty applies for only 90 days from the date of purchase .
Newer methods of spitne jokiery use a plate or biscuitjoiner to cut precise mating oval slots inadjoining beards . Your new plate joiner is a fast , simple , and accurate plunge cuttingtool that can be used for this purpose .
Football shap4 _ l wafers , called biscuits , are then placed Inside the slots with " glue and used to help line up adjoining surtames . When a water based glue is used , the biscuitsswell in the joint making an extrem * dy strong and firm bond , White glue , yellow glue . This bonding technique has trediflo _ tallybeen limited to making edge - to - edge joints , However , with the use of your new plate joiner , biscuitscan now be easily used to connect butt , miter , and T - joints .
Biscuit joining can be as stronglu _ mortise and tenon , tongue and groova , standard8pllne , and doweled joints . In mostcases the material around the biacuit will break before the biscuitItaeit will break . A greater Igrtge area Ill 8xpoI4rd to glue ina bl _ uit joint , rnaidng the seams stronger .
Kickback oc - curs when the blade stalls rapidly and the plate joiner is ddven in the direction opposite blade rotation . Yourplate joiner hasa precisionbuilhelactdcmotan Itshould All exposed metal partsare isolatedfrominternal metalmotor beconneuted to a p wersupply that ts 120 vofts , tt0 Hz , AC components with protecting insulation . By looseningthe A springloaded depth adjustment knob makes it eds _ ble to height adjustment knobs , the angle ofthe fence can be set at make proper settit ; gs for three standard size biscuits . DUSTLESS FEATURE NON - SKID BACKING PAD The dust box on the rear of your plate joiner provides a dust The fence on your plate joiner is padded with a non - skid collection sylttem . Highlighted centadine and line of cut indicatormarks have been providedon your plate joiner .
Inspect it carefully to make sure no breakage or damage has occurred dudng shipping , ff any parts are damsged or missing , contact your local Seam store or Sears authorized service center to ob ( aln replacement parts before attempting to operate your plate J _ r _ n ThedU6tboxisalsolnstall6dontherearoftooL Its usewillhelpkeeptheworkareaclean . For KNOB exsmpta , when using a # 0 size biscuit , rotate the depth adjustment knobto the slot marked 0 . When usinga # 10 size biscuit , rotate the depth adjustment knobto the slot marked 10 , and when using a # 20 size biSCUitrotate the depth adjustment knob to the slot marked 20 , TO SET DEPTH ADJUSTMENT KNOB 1 . Ifbiscuitslnt istoodeep ortooshallow , fine adjustmentsto the depth setting can be made by loosen - ing rear adjustment knob and making fine adjustments with the frontadjustment knob , Turningtrent knobforward wiltcut shallow biscuitslots , Turning front knob backwards will cut deeper biscuitslots .
The biscuitslot should be deep enough to allow slightly more than one - half ofthe biscuitintothe slot . Also periodicallycheck depth settingfor acouracy , Page 8 Page: 9ADJUSTMENTS FENCE HEIGHT ADJUSTMENT S _ e Figure FRONT HANDLE I _ DJUSTABLE FENCE The adjustable fence on your plate joiner can be moved up and down to adjust the positionof the blade in relation to the top of the workpiece . The number and size biscuitsneeded for each jointdepends on the thickness of the wood and the length of the joint , in general , tbe small # 0 b _ cuits ehouM be used for mitercuts in 314in .
UNE OFDOW Edge - to - edge joine _ J is one of the most basic and easiest CENTERLINE CUT WIN MARK ( S ) joints toconstruct . Prepare the workplecea by layingthem slbe by side on a RKIE ) workber _ h in the order inwhich they will be assembled , 3 , Using a square , determine the location of each bizcult splinejoint and mark the ceofer of each Jointby drawing a lineacross each workplace . Depress the switchtdggerto turnthe power onyour plats joiner , then pushit forward to extend the blade Ints the 7 .
However , by using biscuits you can create a very strong joint that gives a modise - and - tonon effect . Using a square , determine the location of each biscuit sptine Jointand mark the center of each joint by drawing CENTERUNE a line across the edges of the two boards .
Slide the fence up or down until the indicator point is aligned with the desired dimension on the scale , RE - OFFSET BU1 " i " JOINT MEMBER : The scale indicates the height of the fence from the center of the blede , 6 . Select the correct depthof cut settingto matobthe biscuit BISCUIT size you are planning to use . Depress the switchtdgger to turnthe power onyour plate joiner , then push it forward to extend the blade into the wood . Once aft biscuit slots have been cut , place a biscuitin Keeping this one exception inmind , the procedurefor cutting each joint and dryassemble the workpleces , Make sure offsetbutt joints is identical to the procedure for cuffing butt each joint lines up and tits . Releserl the biscuits and procedures for coblegbuttjoiofs , and cut the sfotsInthe ends assemble the workpieces , See Figure 9 .
MARK ( S ) A T - jolot is used when the end of a board is joined to the face of another board as shown in figure 11 .


Piece the two places of wood to he joined on a level workheqx : has shown in figure 12 , The inside face of the BISCUIT vertical board should he facing up .
TIP : Measure twice and cut once , in addition to the centedinaslining up , the spacingofthe biscuitslots BISCUIT SLOT from side - to - side must also match . Plug your plate joiner into power supplyand cut slots in BOARD etl boards that requireendsiots .
Next , you must remove the adjustable fence from your plate joiner inorderto cut slots intothe face ofthe vertical board . Place your plate joiner on vedical board as shown in HORIZONTAL BOARD figure 15 and align indicator marks on base assembly with cerdedine on verticet board . 11 , Plug your plate joiner into power supply and prepare to cut slot , 12 , Depress the switchtdgger to turnthe power onyour plate joiner , then push it down to extend the blade into the wood 13 .
Blade win retract from biSCuitslot , TO CUT END SLOTS IN 14 , Repeat this procedure for cutting all required slots in HORIZONTAL BOARDS Fig . Upon complatio _ of T - joint cutting operation , reassemble edjustable fence by reversirlg " TO REMOVE ADJUSTABLE FENCE " procedure , Align angle adjustment lock plateswith matingangle adjustment plates .
Place the pieces of wood to be joined on a lavel work - INDICATOR bench as shown in figure 16 . 7 , Depress the switchtdgger to turnthe power on yourplate CLAMP Joiner , then push It fefwald to extend the blade into the VERTICAL BOARD wood . Once all slots have been cut , place a biscuitineach joint and dry assemble the workpleces . Make sureeach joint lines up and fits , 11 , Finatty , disassemble the wodq ) laces and place a bead of glue in each sint , Also , spmed a bead of glue over the entire surface of the Joint . Clamp workpleces together untilthe glue sets up , Page 13 Page: 14OPERATION HOW TO MAKE EDGE MITER JOINTS 1 .
When making edge miter joints _ workpleces that have different thicknesses , clamp securely to a work - bench with the long sides up . Slidethe fence ug or down untilfence beight I $ at deslrnd setting , _ " BISCUIT 7 , Tighten height adjustment knobs securely , C _ NTERL _ N I = 8 . 15 , Once all slots have been cut , place a biscuitin each Jclnf and dryassemble the workpieces , Make sure each joint lines up and fits . CuTIrlNG EDGE MITER SLOT 16 , Finally , disassemble workpieces and place a bead of FROM SHORT SIDE OF WORKPIECE glue in each slot , ALSO , spread a bead of glue over the entire surface of the joint . Place your plate joiner on the workplece wtth the adjustable fence resting on the short side of the workplace and the base or vertical fence against the rtdtered edge of the workplece , Follow steps 9 - 17 above to cut required slots , REMEMBER : Before cuttJn9 slots , make sure blade will not cut thrOughthe workpiece and that both the vertical and horizontal fences are pressed flat agalmd the mitered edge and face of the workplace .
Realigrldust poxwithmarof plate joiner , Groovesladust box align with railson plate joiner . Slide dust box on plate joiner as shown by the arrow in figure 23 , YOUwill feel a soft clickas the tabssnap into place , NOTE : As mentioned previously , be careful not to break the tabs that secure dust box to plate joiner , Fig . After extended use , wood particles and resin may build up inside the base assembly of your plate joiner and clog the CREWDRIVER path for wood particles going into dust box . Wood particles packing up inthisarea , notonly defeats the dustless feature of your plate joiner , it also makes cutting biscuit slots more difficult . With front and rear base assembfies removed , placeyour plate joinerupside downona workbench andclean wood BLADE BEARING TAB ( S ) PLATE Fig 25 particles and resin from blade , bearing plate and sur - rounding areas , FRONT _ Bo aware of cut hazard , carbide tips on blade = re sharp . 26 Page 17 Page: 18MAINTENANCE BLADE REPLACEMENT ADJUSTABLE See Figures 27 - 30 , TO After extended use , the blade on your plate joiner may become dull and need replacing . Removedust bex , Depresstabsoneachsideofdustbox HOLE end slide it to the rear of plate joinerto remove . 3 , Place your plate joiner upside down on a workberlch as SHOWN WITHOUT DUST BOX Fig , 2 sho _ n in figtJ _ e 27 . All that they are subject to accelerated wear and possible other parts representan important part of the double insuia - premature failure , as the fiberglass chips and gtindingsare tion system and should be serviced only by a qualified highly abrasive to hearings , brushes , commutator , etc , Sears service technician at an authorized service facility , Consequently it is not recommended that this tool be used for extended work on any fiberglass material , During any Avoid using solvents when cleaning plastic parts . Check to see if biscuitsare the correct size for the size slots that have been cut : # 0 , # 10 , or # 20 . Back Page FULL ONE YEAR WARRANTY ON CRAFTSMAN TOOL If this CRAFTSMAN tool fails to give complete satisfaction within one year from the date of purchase , RETURN IT TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES , and Sears will repair it , free of charge . CARBIDE - TIPPED BLADE LINE OF CUT INDICATOR The biscuit joiner has an 8 - tooth carbide - tipped blade for Centerline and cut indicator marks help the operator make cutting biscuit slots .
NON - SKID SURFACE ADJUSTABLE FENCE The fence on the biscuit joiner has a non - skid surface to The biscuit joiner has an adjustable fence for setting the help prevent misalignment caused by skidding during use . DEPTH ADJUSTMENT KNOB The adjustable fence should always be used to guide and A spring - loaded depth adjustment knob makes it possible balance the biscuit joiner , providing ease of operation and to make proper settings for three standard size biscuits . HEIGHT SETTING SCALE BISCUITS A scale on each side of the fence indicates the height of Biscuits swell rapidly upon contact with water - based wood - the fence from the center of the blade .
ATTACHING THE BISCUIT JOINER TO A VACUUM WARNING : Do not attempt to modify this tool A See Figure 3 .


Remember that a careless fraction of a second is sufficient to inflict serious joining 2 in . When making edge - to - edge joints for tabletops , work - , _ k WARNING : Always wear safety goggles or safety benches , cutting boards , etc . Keep one hand on the rear handle and place your plywood and particle board other hand on the fence to hold the tool steady against SPLINE JOINERY the workpiece .
Spline joinery is one of the strongest methods of joinery This tool has a dual grip rear handle that allows the opera - used in woodworking . Newer methods of spline joinery use a plate or biscuit joiner to cut precise mating oval slots in adjoining boards . This biscuit joiner is a fast , simple , and accurate plunge - cutting tool that can be used to cut slots in hardwood , softwood , plywood , particle board , and other pressed woods . Football shaped wafers , called biscuits , are then placed inside the slots with glue and used to help line up ad - joining surfaces . When a water based glue is used , the biscuits swell in the joint , making an extremely strong and firm bond .
This bonding technique has traditionally been lim - ited to making edge - to - edge joints .
However , with the use of your new biscuit joiner , biscuits can now be easily used to connect butt , miter , and T - joints . Biscuit joining can be as strong as mortise and tenon , tongue and groove , standard spline , and doweled joints . In most cases the material around the biscuit will break before the biscuit UPPERHAND itself will break .
A greater surface area is exposed to glue PLACEMENT in a biscuit joint , making the seams stronger . The number and size biscuits needed for each joint depends on the thickness of the wood and the length PLACEMENT of the joint . The biscuit joiner can be adjusted to three standard cut - ting depths to accommodate three standard size biscuits Make a test cut in a scrap piece of wood . The biscuit slot should slots on the depth adjustment knob with tabs on the rear be deep enough to allow slightly more than one - half of base assembly .
When using a # 10 size biscuit , rotate the depth adjust - If the biscuit slot is too deep or too shallow , fine adjust - ment knob to the slot marked 10 , and when using a # 20 ments to the depth setting can be made by loosening the size biscuit rotate the depth adjustment knob to the slot knurled adjustment knob and making fine adjustments marked 20 . 9 BISCUIT ( S ) NOTE : The scale indicates the height of the fence from the center of the blade . 14 Page: 15BUTTJOINTS BUTT JOINTS A butt joint is made by mating the end grain of one board with the edge grain of another . However , by using biscuits you can create a strong joint that gives a mortise - and - BISCUIT tenon effect . NOTE : The scale indicates the height of the fence from OFFSET BUTT JOINTS the center of the blade . Grasp and hold the biscuit joiner the centerlines for cutting a butt joint as mentioned in the securely with both hands . Next , you must adjust the fence on the biscuit joiner in MAKING T - JOINTS order to cut slots into the face of the vertical board . In addition to the centedines lining up , the spacing of the biscuit slots from side - to - side must also match . Reinsert the biscuits and There are two types of miter joints that can be made using assemble the workpieces . Edge miters are used when making boxes or things where you don't want to show the MAKING EDGE MITER JOINTS end grain of the wood . Place the biscuit joiner on the workpiece with the adjustable fence resting on the short side of the workpiece and the base or vertical fence against the mitered edge of the workpiece . After extended use , wood particles and resin may build up inside the base assembly of your biscuit joiner and clog the path for wood particles going into dust bag .
Wood particles packing up in this area not only defeats the dust - less feature of your biscuit joiner , it also makes cutting biscuit slots more difficult . Check to see if biscuits are the correct size for the size slots that have been cut : # 0 , # 10 , or # 20 . To avoid the possibility of alteration or damage to the System , service should be performed by your nearest Sears Repair Center .



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