Cope and stick bit, cool diy projects for your bedroom - .

Categories: Work Bench Plans For Garage | Author: admin 25.12.2011

Our Rail & Stile router bit sets produce precise cope and stick joinery in any hard or soft wood with the speed and accuracy you demand.
Cope-and-stick joinery produces great-looking frames for cabinet doors, but you need specialized router bits or shaper cutters to do the job the traditional way. If you have a router, a router table, a dovetail bit, and a slot cutter, you can do it the way we show here.
As a short run shop, I'd be investing in a pretty standard corrugated head, and buying HSS knives ground to your profiles. I hadn't even thought about doing the copes and tenons together with the shaper but that just might work. Mortise and tenons do not need the end support, so the rails can slip a bit in the mortises, so the door can go together, rails to stiles, then pulled up in length where top rail is pulled to bottom rail, then the horizontal rails are clamped up tight.
I have done the floating tenon on entry doors before with my little multi-router and as I said in your other post, it works but is hard on the machine (actually a P.C.
We've also produced a short video to show you exactly how to use this guide block, showing you the "tricks of the trade" and minimizing your set up time! Set the fence to allow the bit to slice off just enough material to bevel the top half of the inside edge, as shown in the drawing above.

In the past I made these up by using square parts and adding the glass stops to both sides of the panels.
When properly set up and run I made handrails in one pass per side, even with huge profiles, and the cut quality was good enough to only require finish sanding after the milling. If not, you can rough the tenons on P-matic 2-a or t-saw or prior shaper operation, then do the cope and final size with dedicated heads.
When it comes to cope and stick profiles, disposable carbide tips are not terribly expensive and they give you a better cut as well as endless variety with in there range limit.
Engineered with optimal shear angles and our exclusive 3-wing slot cutter, you won't find better performing door making router bits at any price, guaranteed! Two ways to go with cope and stick tools: multiple heads, each with its own thickness, function, pattern, etc. Now that contributor D pointed out my mistake I'll have re-evaluate how I'm going to cut the M&T joints, and then price out the cutters to come up with the best solution.
You could then limit the shaper tooling to just a sticking cut ground on corrugated steel and a 2" corrugated head and mortising tools. I use a variety of head designs based on the type of profile needed, depth of cut, and etc.

Very versatile and economical if you are starting small or doing limited production or "one-off" work.
Make sure to check out our Glass Door Kit it will work with any of the rail & stile bits on this page.
Then, run the inside edge of each stile and each rail through the cutter to form a full-length slot. Disposable carbide for cope and stick, lock edge for a special deep bar rail I like to build etc. Whatever you get, be sure it is carbide and the folks that make them will sharpen them and guarantee proper fitting.
Indexible heads allow a harder carbide to be used and that means they cut longer and again, the one head allows you multiple profile options for only the cost of grinding the profiles.

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