Your new saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and operator safety. DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. NOTE:Advises you of information or instructions vital to the operation or maintenance of the equipment.
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. The operation of any saw can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Safety is a combination of common sense, staying alert, and knowing how your table saw works.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason. NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long work pieces. Not releasing the work before it is pushed all the way past the saw blade using a push stick.
Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cutting tool. CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded. USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw. ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. Device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
A device used to help control the workpiece by guiding it securely against the table or fence during any rip cut operation. Performing a cut without using a fence, miter gauge, fixture, hold down clamp, or other proper device to keep the workpiece from twisting during the cut. The end of the workpiece which, during a rip type operation, is pushed into the cutting tool first. Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
A device used to feed the workpiece through the saw, except during narrow ripping type operations where a push stick should be used. A device used to feed the workpiece through the saw to help keep the operator's hands well away from the blade. The distance that the tip of the sawblade tooth is bent (or set) outward from the face of the blade. Any cutting operation where the blade extends completely through the thickness of the workpiece. Your Model BT3000 Table Saw is shipped complete in one carton and includes two table extensions, a rip fence, a miter fence with adjusting clamp, a blade guard and rails.
Separate all parts from packing materials and check each one with the illustration and the list of Loose Parts to make sure all items are accounted for, before discarding any packing material. If any parts are missing, do not attempt to assemble the table saw, plug in the power cord, or turn the switch on until the missing parts are obtained and are installed correctly. Your saw is designed to perform as a versatile, accurate, precision cutting tool that is easy to operate. WARNING: Before attempting to use your table saw, familiarize yourself with all operating features and safety requirements.
WARNING: Although some of the illustrations in this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifically instructed to do so. The upper portion of the blade projects up through the table, surrounded by an insert called the throat plate. Your Ryobi BT3000 table saw features a receptacle on the right side of the cabinet that permits use of accessories. Your BT3000 is equipped with a switch that utilizes a lockable switch cover to prevent unauthorized use. WARNING: ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. WARNING: To reduce the risk of accidental starting, ALWAYS make sure the switch is in the OFF position before plugging tool into the power source. CAUTION: Be sure to use only blades that are rated for at least 5,500 RPM and recommended for use on this saw. WARNING: To prevent possible electrical hazards, have a qualified electrician check the line if you are not certain that it is properly wired. Secure the saw to the RYOBI table saw stand or a workbench capable of supporting the load of the saw plus any workpiece. Bolt the saw to the stand or workbench using four bolts and hex nuts; place one set in each corner and tighten securely. Position end plugs on both rails and secure in place by tapping with a block of wood or a rubber mallet. Check to make sure the rail clamps will securely clamp the rail before sliding the entire assembly into position.
To install the miter fence holder to the miter fence, loosen the attachment bolt by turning the adjusting clamp (the knob on top) counterclockwise.
Place the accessory table on the front and back rails, fitting the lips into the top slot of the rear rail. Remove the scale indicator assembly from the plastic bag and install on either side of the rip fence. To install the rip fence, place the rear lip on the rear rail and pull slightly toward the front of the unit. Using the smaller hex wrench, insert the flat open end into the flats on the arbor shaft as shown. Holding the blade adjusting handle with one hand, use the other hand to push the bevel locking lever firmly to the left to lock the bevel angle.
Using the small hex wrench, install the blade guard assembly by loosening the two attachment hex nuts enough to slide the riving knife down between the shims. The saw's three-prong plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING: The saw's motor cord must only be plugged into the receptacle provided on the saw which is controlled by the saw's master switch. There are six basic types of cuts: the straight cross cut, the miter cut, the rip cut, the bevel cross cut, the bevel rip cut and the bevel miter cut (compound miter cut). WARNING: Always make sure the blade guard and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury. NOTE: Push sticks should also be used to finish a cut when ripping long narrow pieces of wood, to prevent your hands from getting close to the blade. Compound or bevel miter cuts are made with an angled blade on wood that is angled to the blade. The kerf (the cut made by the blade in the wood) will be wider than the blade to avoid overheating or binding. Refer to ACCESSORIES and check with your Ryobi dealer for information about recommended blades.
WARNING: Unplug your saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury. Insert the throat plate, lower the blade, then secure the throat plate with the three throat plate screws. The riving knife is mounted between several shims that can be relocated as needed to center the knife behind the blade. Raise the saw blade by pushing the bevel locking lever to the left and rotating the blade adjustment handle clockwise.
With the box end of the small hex wrench, loosen the two nuts at the base of the riving knife. Kickback can occur when the blade stalls or binds, kicking the workpiece back toward the front of the saw with great force and speed.
Always hold your workpiece firmly with both hands or use push blocks, push sticks, and featherboards to keep your body in a balanced position to be able to resist kickback should it occur.
WARNING: Never stand directly in line with the blade or allow hands to come closer than 3 inches to the blade. A push stick is a device used to safely push a workpiece through the blade instead of using your hands. A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence. WARNING: Unplug the saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury.
Raise the blade by turning the blade adjusting handle clockwise or lower it by turning the handle counter-clockwise.


Angle the blade by turning the blade adjusting handle until the bevel indicator shows the correct angle. Return the bevel locking lever securely to the left to lock the angle, while holding the blade adjusting handle in place. To lock the miter table with the base projecting to the front, place miter slide lock in the back slot on the base. To lock the miter table with the base projecting to the back, place miter slide lock in the front slot on the base. The blade provided with your saw is a high-quality combination blade suitable for ripping and crosscut operations. WARNING: Make sure the blade guard assembly is installed and working properly to avoid serious personal injury. To turn saw OFF, (A) press or push outside of switch cover, or (B) lift switch cover and press switch button. NOTE: To prevent unauthorized use, lock your saw in the OFF position with a padlock as shown in figure 37. Let the blade build up to full speed before moving the miter table to feed the workpiece into the blade. Hold the work firmly against the miter fence with both hands and push the miter table to feed the work into the blade. Hold the work firmly against the miter fence with both hands, keeping well clear of the blade, and push the miter table to feed the work into the blade. Position the rip fence the desired distance from the blade for the cut and securely lock the handle. Stand to the side of the wood as it contacts the blade to reduce the chance of injury should kickback occur. It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood.
WARNING: The rip fence must be on the left side of the blade to avoid trapping the wood and causing kickback.
Place the wooden insert between the accessory table and the saw table to support the workpiece. NOTE: The wooden insert should be attached with wood screws from the bottom, through the two holes provided in the casting.
Make sure the saw is properly secured to a work surface so it will not tip over under the weight of a large panel. Lift off the sliding miter table assembly by raising the miter locking clamps to release the grippers.
Rotate the front rail clamps (under the front rail) to the left and slide the front rail to the side where the panel will rest. Rotate the rear rail clamps (underthe rear rail) to the left and position the rear rail to support the panel. Place the accessory table onto the rails far enough from the blade to help support the panel and lock securely. Raise the saw blade by pushing the bevel locking lever to the left and rotating the blade adjusting handle clockwise. With the box end of the small hex wrench, loosen the two hex nuts at the base of the riving knife. Lower the blade to the correct height by turning the blade adjusting handle counterclockwise. WARNING: Carefully check all set-ups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source.
Always use push blocks, push sticks, and featherboards when making non-through cuts to avoid the risk of serious injury. WARNING: Never feed wood with your hands when making any non-through cut such as rabbets or dadoes. A dado is a non-through cut and typically refers to a channel cut, both with the grain and across the grain. Remove the appropriate spacers on the blade arbor to get the correct width for the dado blade. Make sure the arbor nut is fully engaged and the arbor extends at least one full thread past asecurely tightened arbor nut. When mounting dado blades, make sure both the inner blade washer and outer blade washer are used. Always use push blocks, push sticks, or featherboards when making dado cuts to avoid the risk of serious injury. WARNING: All blades must be rated for at least 5,500 RPM to prevent possible injury or damage to the tool. To maintain the table surfaces, fence, and rails, periodically apply paste wax to them and buff to provide smooth functioning. Protect the blade by cleaning out sawdust from underneath the table and in the blade teeth. The angle settings of your saw have been set at the factory and, unless damaged in shipping, should not require setting during assembly. If the blade is not perfectly vertical (0 degrees), loosen the lock nut on the 0 degree bolt inside the cabinet, position the blade, adjust the bolt, then re-tighten lock nut. Turn the blade adjusting handle until the bottom of the blade has moved completely to the left side of the slot. If the blade is not an exact 45 degrees, loosen the lock nut on the 45-degree bolt inside the cabinet, position the blade, adjust the bolt, then re-tighten lock nut. It looks like Ryobi has some pretty nice looking lawn and garden tools coming out this spring.
In addition to the electric start, the Ryobi has a two-string head, a telescoping shaft, and a low-emission engine. The Ryobi Touch Start Gas Trimmer will be available next month (May '08) and will cost in the area of $170. Homelight actually was the first to market (1999-2001) with a push start gas powered string trimmer. The safety symbols, and the explanations with them, deserve your careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. For service we suggest you return the tool to your nearest Ryobi AUTHORIZED SERVICE CENTER for repair. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. When tool is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked. If damaged, have repaired by a qualified service technician at an authorized service facility. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. Feed work into a blade or cutter against the direction of rotation of blade or cutter only. If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or crosscutting. A push stick is a device used to push a workpiece through the blade instead of using your hands.
If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply. Associated with the workpiece closing the kerf and pinching the blade or otherwise placing tension on the blade. A metal piece, slightly thinner than the saw blade which helps keep the kerf open and prevent kickback.
Usually associated with a cause other than the kerf closing, such as a workpiece being dropped onto the blade or being placed inadvertently in contact with the blade. Some models of the BT3000 may also include a workstand with a separate parts list, owner's operating manual, and assembly instructions. Call 1-800-525-2579 in the United States or 1-800-265-6778 in Canada for assistance if any parts are missing or damaged. To cut wood at a bevel, the blade must be tilted, using the blade adjustment handle, scale and bevel indicator found on the front of the cabinet. The miter fence is easily adjusted to cut wood at an angle by loosening the adjusting clamp, setting the fence to the miter scale and retightening the clamp. The accessory table can be moved from the right side of the saw to the left side as needed.
Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury. Additional blade styles of the same high quality are available for specific operations such as ripping.


Inspect the parts to make sure that no parts are missing and all the components are ready for assembly. Loosen the square rail holder nut one-fourth (¼) turn to allow the front rail to slide over it. Make sure the adjusting clamp is loose enough so the bolt has enough clearance to slide in the table slot.
Position the slot on the underside of the accessory table onto the front rail and tighten the lever securely.
Insert the larger hex wrench over the hex nut, and, holding both wrenches firmly, pull the larger wrench forward to the front of the machine to loosen and push to tighten.
In cutting operations, the scale will be set to the side of the blade where the cut will be measured and made. Reinstall the throat plate into the opening, lower the blade and secure the three attachment screws. Be thoroughly familiar with making straight cross cuts, bevel cross cuts, and miter cuts before trying a compound miter cut.See Figure 22. Carefully read and understand all sections of this operator's manual before attempting any operation.
Improperly aligned riving knife can cause blade to bind which will increase risk of kickback.
Insert the throat plate, lower the blade, and secure the throat plate with the three throat plate screws.
Always use push blocks, push sticks, or featherboards when making dado and other non-through cuts to avoid the risk of serious injury. Remember that the stick must always be narrower than the workpiece to avoid risk of injury.
Featherboards are especially useful when ripping small workpieces and for completing non-through cuts.
Kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf if positioned improperly.
Position accessory table and sliding miter table to provide the support necessary for the cut being performed. The miter table can be rotated 180 degrees so the projecting base is at the back of the work surface so you won't run into it as you feed the panel into the blade.
An optional Adjustable Dado (part number 4658718), Zero Clearance Throat Plate (part number 4070333), and Dado Throat Plate (part number 4070330) are available for your saw from your local Ryobi dealer or Ryobi Factory Service Center. To prevent workfrom slipping during cutting operation, DO NOT wax the working face of the miter fence.
That price puts it right in the middle of the very high-end trimmers and the very low-end trimmers, which is pretty much standard for Ryobi. Refurbished items were returned to the manufacturer to ensure they meet original manufacturer functionality and specifications.
If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury.
We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation.
Keep the blade guard down, the anti-kickback pawls down, and the riving knife in place over the blade. Size and shape can vary but the push stick must always be narrower than the workpiece to prevent the push stick from contacting the saw blade.
If shipping has influenced the settings, refer to specific procedures explained in the operation and maintenance sections of this manual. The sliding miter table, which rests on a base mounted on the rails, can be repositioned along the rails for wide work.
This prevents anyone from starting your saw without removing the padlock, lifting the switch cover, and pressing the switch button.
The scale indicator and hex nut (#8-32) go immediately behind the front lip of the front block. If riving knife is not positioned correctly with blade up, it could contact saw table when blade is lowered and restrict blade elevation.
Never plug the motor cord directly into an extension cord as this will prevent the ability to switch the saw OFF. To help control kickback while making a rip cut, keep the anti-kickback pawls properly maintained and adjusted, make sure one side of the wood rides firmly against the fence, and ALWAYS use a push stick with small or narrow pieces of wood. Lock the angle by holding the blade adjusting handle with one hand and returning the bevel locking lever to the left with the other. Featherboards are made from a solid piece of straight grain wood, free from splits or knots. Positioning the featherboard will depend on the placement of the bolt and the position of the sliding miter table on the rails. The miter slide lock is placed in a slot on the base to align the miter table with the front edge of the saw table. The use of push blocks, push sticks, and featherboards are necessary when making non-through cuts. Become thoroughly familiar with bevel cross cuts and miter cuts before attempting to perform a compound miter cut.
Push the bevel locking lever securely to the left while holding the blade adjusting handle to lock the angle. If the bevel indicator is not at zero, adjust it with the two screws above the slot, beside the blade adjusting handle. Our guess is that this is a nice trimmer and that it's going to be quite popular this summer. The instructions or warnings they give are not substitutes for proper accident prevention measures. Save this operator's manual and review frequently for continuing safe operation and instructing others who may use this tool.
If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. When ripping narrow stock, always use a push stick, so your hand does not come close to the saw blade.
When using a listed accessory, unplug the saw motor cord and use the receptacle and BT3000 main power switch to operate the accessory. Do not modify the plug; if it will not fit the outlet, have the correct outlet installed by a qualified electrician. The sliding miter table should be locked for any cut in which the operator prefers a fixed table.
We found that hard to believe, but then we did some research we couldn't find any other trimmers with the feature, so it looks like it's true. Their teeth point away from the work in case the work should be pulled back, toward the operator. When ripping narrow stock, always use a push stick so your hand does not come close to the saw blade. Position the featherboard with the hex head of the bolt in the miter table slot but do not tighten. Read the appropriate section which describes the type of cut in addition to this section on non-through or dado cuts.
We're not sure what's taken so long for the innovation, but it sure is a nice option to have, especially for that first start-up of the season.
I had one old as dirt come in the other day FINALLY needing a battery change after 10 years. The homelight also had NO hand-pull back up system - so if the battery was dead so was the trimmer. With the miter fence removed the miter table offers additional support for other operations such as ripping. For example, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding. If you're looking to throw out your shoulder, the Ryobi also has the traditional pull-start system as well.
The homelight was also a little on the heavy side and trying to get a new battery from homelight was nearly impossible. Good items show wear from consistent use, but remain in good condition and work with full functionality.
I never had a problem getting parts but then again I looked up my own parts and didn't have to deal with the homelite idiots. The item may have identifying markings on it or show other signs of previous use.Broken items that are broken and to be used for parts or repair. Attach a C-clamp to further secure the featherboard to the edge of the Sliding Miter Table.
Turn the saw OFF and allow the blade to completely stop rotating before removing the stock.



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