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Cut the seat slats to size, bore and counterbore pilot holes in them, and round over their top edges as you did with the other chair components. Sand the chair with 120-grit sandpaper to remove rough spots and machine marks from the face of the lumber.
The sides of this chair also function as the rear legs and are the real foundation of the chair.


Plane a bevel on the back bottom edge of the first seat slat to create a drainage space where the slat meets the chair back. Apply glue to the joint surfaces, and use clamps to temporarily hold the legs to the chair side assembly while you drive the screws to fasten the legs. Though plywood is obviously more difficult to cut than cardboard, the advantage of using it is that it is easy to make fine adjustments to the shape using sandpaper and a block plane.


Proceed across the chair back driving four screws through the front of each slat into each stretcher.



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