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09.10.2013
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With the ever-rising costs of fossil fuels, alongside government-imposed restrictions on carbon emissions, many of us are turning to alternative sources of energy in our domestic and commercial lives. In the forklift industry, this green transformation has seen an increase in the popularity of electric lift trucks, providing operators with a potentially cost-effective solution to running a single forklift or a fleet of vehicles.
However, powering a truck with just a battery brings with it a variety of different issues, and this could see those savings disappear quickly. Just like your mobile phone, if you can charge your forklift’s battery during downtime then you don’t run the risk of it going flat during use. If possible, try not to charge your batteries more than once in a 24 hour period, and don’t be tempted to ‘fast charge’ to get your battery up and running quicker. Similar to the point above, ensuring that your charge level doesn’t go below 20% is important in extending the life of your battery.
If you slip below the 20% mark, your forklift will start to let you know, with the most noticeable changes seeing a slowdown in the operation of the traction and hydraulics.


Ensuring that the water level in your battery cell is correct is another big step in maximising its lifespan. This means that water will need to be added to the cell after a certain number of charges (usually between 5 and 10), to keep the level high. Related PostsDeciding on an Electric Forklift or an Internal Combustion ForkliftElectric vs diesel or LPG vs gas? From hybrid cars to solar roof panelling; insulation to motion sensor lighting, there are a number of steps that can be taken to save both energy and money. Although the battery could account for almost 30% of the overall value of the truck, it should represent big savings over its five year estimated lifespan. Not only will this keep productivity high, it will also mean that your drivers will not be worrying about the charge level of the battery while working, which might affect how they operate. Constant use below this level leads to components within your forklift overheating, such as the motor, which can cause some serious damage. If you only charge your battery for short periods of time, such as during a lunch hour, the efficacy of the charge reduces, and eventually becomes non-existent.
Hydrogen and oxygen gases are released from the water to the negative and positive plates respectively when the battery is heated during charging, and a lack of either of these would expose the plates to the air and the risk of drying out.
This indicates an issue with the crystallisation of sulphur, and is often caused by overfilling.




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