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06.06.2016
The Ford Fusion Hybrid has certainly garnered multiple awards and accolades from industry publications, reviews and consumers. After entering the market in March 2009, the 2010 Fusion Hybrid model garnered the 2010 North American Car of the Year Award. Consumer Reports rated the Fusion Hybrid the top domestic sedan for 2010 with a fuel economy rating as high as 36 mpg highway and an impressive 41 mpg city. The Fusion Hybrid propels by tapping into two sources–a gasoline engine and electric motor. Ford has produced over 43 million battery cells for its hybrid cars, but only five issues have been documented, according to Ford. However, if you visit a Ford Fusion Forum, consumers claim the Fusion Hybrid simply wouldn’t start and it needed a jump.
If you purchase the battery directly from Ford, you’ll pay $4,314, (or thereabouts) excluding installation cost . When it comes to buying batteries on Ebay, you may spend about $1,000, but quality control and lack of warranty is often a major issue. If you’re not happy with these two options, another to consider is the exclusive technology we offer here at The Hybrid Shop, which is called Hybrid Battery Conditioning. During the conditioning process, if battery modules are identified as as needing replacing, then the battery pack may be rebuilt. The Hybrid Shop conditions, rebuilds and replaces batteries as necessary, and can restore a battery to 95% of its original performance level. The Hybrid Shop’s battery conditioning technology can also save up to 70% of what replacing a battery will cost.
Ford fusion hybrid battery cost and pricing information, Ford fusion hybrid: hails and then fails.
Copyright © 2012 Autos Post, All trademarks are the property of the respective trademark owners. How cost replace hybrid battery auto, Find out how much it costs to replace a hybrid battery pack how much does it cost to replace a hybrid battery a replacement hybrid car battery can range. How cost replace hybrid battery auto, Why does a hybrid battery cost so much to replace find out how much it costs to replace a hybrid battery how much does it cost to replace a hybrid battery. Hybrid battery replacement bumblebee batteries, Hybrid battery replacement thinking about replacing the ima hybrid battery in your honda insight or civic hybrid hybrid car owners tend to love their cars.Replacing dead prius hybrid battery cost, The author is a forbes replace hybrid battery pack. In 1990, the auto industry was forced into establishing an electric passenger car market when California’s Air Resources Board (CARB) implemented a Zero Emission Vehicle (ZEV) program: 2% of the vehicles produced for sale in California had to be ZEVs, increasing to 5% in 2001 and 10 percent in 2003. With the advent of the electric car came the need for advanced battery technologies to make them a viable alternative in the modern automotive market.
Evolving from these early electric vehicles, today's hybrid vehicles use electricity stored in batteries to assist the gasoline engine and to completely power the vehicle while idling or at consistent low speeds.
However, improvements in battery technology may one day resurrect EVs by extending their driving range. The lead acid battery in a conventional car contains enough energy to drive a small electric motor; these batteries are designed to deliver a burst of current for a short period of time only.
Lead acid batteries were found to have too many limitations, making their continued use impractical.
Lead-free alternatives, such as nickel metal hydride and lithium ion batteries, are already on the market in electric and electric-hybrid vehicles, and offer several advantages over conventional lead acid starter batteries. A nickel metal hydride battery (abbreviated NiMH) is a type of rechargeable battery similar to a nickel-cadmium (NiCd) battery, but has a hydride absorbing alloy for the anode instead of cadmium, which is an environmental hazard; therefore, it is less detrimental to the environment.
For example: the first generation GM EV1s used lead-acid batteries in 1996, and a second generation batch with nickel metal hydride batteries in 1999.
Most - not all - current hybrids have a rechargeable NiMH battery as an integral part of their hybrid system, to assist in fuel savings and lower emissions. Lithium ion batteries (sometimes abbreviated Li-Ion) are a type of rechargeable battery commonly used in consumer electronics. Lithium ion polymer batteries, or more commonly lithium polymer batteries (abbreviated Li-Poly or LiPo) are rechargeable batteries which have technologically evolved from lithium ion batteries. Zinc-air batteries, also called "zinc-air fuel cells" are a non-rechargeable electro-chemical battery powered by the oxidation of zinc with oxygen from the air. Both Li-Poly and Zinc-air batteries have demonstrated energy densities high enough to deliver range and recharge times comparable to conventional vehicles.


Based on further changes agreed upon in 2003, the ZEV program is now scheduled to restart in 2005 with a set of complicated rules and tables that will allow carmakers to use low-speed, low-range electric cars, hybrids, full function electric cars and ultimately fuel cells to pass prescribed standards and quantities up through 2017. The future of battery electric vehicles depends primarily upon the availability of batteries with high energy densities, power density, long life, and reasonable cost as all other aspects such as motors, motor controllers, and chargers are fairly mature and cost competitive with ICE components. Critics claim that batteries pose a serious environmental hazard requiring significant disposal or recycling costs. Supporters counter with the fact that traditional car batteries are one of the most successful recycling programs and that widespread use of battery electric vehicles would require the implementation of similar recycling regulations. It is also not clear that batteries pose any greater risk than is currently accepted for fossil fuel based transport.
Ask any American to name a hybrid car, and more likely than not, the answer will be a resounding, “Prius.” Despite being beaten to American dealerships by the Honda Insight in the waning days of the 20th century, the Prius has come to dominate both the marketplace and the national consciousness when it comes to hybrid electric vehicles. With all those aging Prii on the road, an increasing number of hybrid battery packs are marching toward their inevitable failure.
Bringing your Prius back to the Toyota dealership for a battery replacement will run you about $3600 including a refundable core deposit of $1350, which you’ll see back as long as you hand over your old battery pack to Toyota. For those who balk at that number, and can either install the battery themselves or know a mechanic who can, second generation Prius batteries fetch around $1000 on Ebay.
Fortunately for Prius drivers, replacement is not the only option that exists for an exhausted hybrid battery pack.
As always, don’t hesitate to leave any questions about Prii or Prius batteries in the comment section below or contact us directly here. It also landed on Kelley Blue Book’s 2009 list of “Top 10 Green Cars” and Car and Driver magazine’s “10 Best Cars” list in 2010. It’s equipped with a nickel-metal hydride battery in one single unit with a transmission that provides better fuel efficiency. This equates to a savings of $3,019 for Fusion Hybrid owners considering buying a new battery from Ford). Authorized dealers of The Hybrid Shop have received world-class training with all of these services.Have a question or comment?
Batteries were commonplace as it was much easier to build an electric car by hand than tinker on internal combustion engines. The CARB attempted to set a minimum quota for the use of electric cars, but this was withdrawn after complaints by auto manufacturers that the quotas were economically unfeasible due to a lack of consumer demand. General Motors, Ford, Honda and Toyota have all discontinued their electric vehicle (EV) programs - despite growing concern for the environment and over ever-increasing fuel costs, the market for EVs never really flourished. Because these hybrids also use a gas engine, the battery is substantially smaller than those that were used in the purely electric vehicles. Electric vehicle advocates and engineers are now looking at gas-electric hybrids, which, unlike current hybrid offerings, could be plugged in to provide a greater capacity for running purely on electric power. Otherwise, the battery is only needed to support accessories such as the radio, lighting, power windows, etc. Because they are so heavy, it is unreasonable to add more or larger units in order to cope with the higher electrical demands of hybrid vehicles. Nickel metal hydride batteries are lightweight, have a longer shelf life, and produce more energy than lead acid batteries.
The "Gen I" cars got 55 to 95 miles (90 to 150 km) per charge with the lead acid batteries, while "Gen II" cars got an improved 75 to 150 miles (120 to 240 km) per charge with nickel metal hydride batteries.
Applications of NiMH type batteries include hybrid vehicles such as the Honda Insight and Toyota Prius. They are currently one of the most popular types of battery, with one of the best energy-to-weight ratios, no memory effect and a slow loss of charge when not in use. Ultimately, the lithium salt electrolyte is not held in an organic solvent like in the proven lithium ion design, but in a solid polymer composite such as polyacrylonitrile. As hybrids become more refined, battery life, capacity and energy density will improve and the combustion engine will be used less (particular with PHEVs). Some of the chemicals used in the manufacture of advanced batteries such as Li-ion, Li ion polymer and zinc-air are hazardous and potentially environmentally damaging.
More modern formulations also tend to use lighter, more biologically remediable elements such as iron, lithium, carbon and zinc. Petrol and diesel powered transportation cause significant environmental damage in the form of spills, smog and distillation byproducts.


According to Toyota, “the name Prius, ‘to go before’ in Latin, became symbolic of a car that was launched even before environmental awareness had become a mainstream social issue.” A bit self-indulgent of a claim given that Rachel Carson’s 1962 New York Times best-seller Silent Spring is widely considered to mark the beginnings of modern environmentalism, but then again, the top-selling vehicle in American history is the Ford F-Series pickup, so perhaps we can forgive Toyota for their slight exaggeration.
Despite the sterling reputation of Toyota’s hybrid power storage systems, any given battery can only survive so many charge cycles, and cars reaching into the 100,000 mile range are certainly within the borders of the battery pack danger zone. Keep an eye out for deceptively low prices, which often hide a shipping fee double or triple the cost of the battery itself. One consumer was told by the dealer to drive the vehicle and the color turned to green in about a week.
The folks at Auto Express sent there intrepid spy photographer out into the wild recently to see …. Even the Porsche Lohner Hybrid and Hybrid Race Car debuted around 1903 relied on batteries. By 1996, CARB backed down on the 1998 deadline for the program, and in 2001, the program relaxed its standards to include “partial” zero emission vehicles (PZEV). Vehicles such as the Toyota Prius, Honda Civic Hybrid and Ford Escape Hybrid include drive-train management systems that automatically decide when to use the batteries or internal-combustion engine. A 'plug-in' hybrid electric vehicle (PHEV) is a hybrid which has additional battery capacity and the ability to be recharged from an external electrical outlet. They are also relatively slow charging, and do not lend themselves to deep cycling - a full discharge causes extra strain, and each cycle robs the battery of a small amount of capacity. NiMH batteries are a major step up from the lead acid variety; however, while more powerful than lead acid batteries, they have not provided the long-term cost benefits that were hoped for - the power of nickel batteries comes from the raw material, which is getting more expensive due to increased demand.
Lithium ion battery applications have the potential of disrupting the NiMH battery in hybrid vehicles [1]; compared to a lithium ion battery, the NiMH battery's volumetric energy density (amount of potential energy stored in the battery) is lower and self-discharge is higher.
There are many advantages of this design over the classic lithium ion design, including the fact that the solid polymer electrolyte is not flammable (unlike the organic solvent that the Li-Ion cell uses); thus, these batteries are less hazardous if mistreated. At some point it may become economic for hybrids to be sold without their ICE, finally leading to Battery Electric Vehicles (BEVs) being commonplace. While these technologies are developed for small markets this is not a concern, but if production was to be scaled to match current car demand the risks might become unacceptable. In particular, moving away from the heavy metals cadmium and chromium makes disposal less critical. As of March 2013, Toyota has sold just over 1 million Prii (yes, that’s the official plural) in the US, signaling an undeniable sea change in consumer values.
While Toyota’s warranty covers battery replacement up to 100,000 miles or 8 years--up that to 150,000 miles or 10 years if you live in California or a state that follows California’s emissions standards–second generation Prius drivers are beginning to reach into their own wallets for battery replacement.
Often the best bet is local pickup when possible, nulling the shipping fee and putting you face-to-face with someone who likely knows the ropes of battery removal and re-installation. Since the California program was designed by the CARB to reduce air pollution and not to promote electric vehicles, the zero emissions requirement in California was replaced by a combination requirement of a tiny number of zero-emissions vehicles (to promote research and development) and a much larger number of partial zero-emissions vehicles (PZEVs), which is an administrative designation for an super ultra low emissions vehicle (SULEV), which emits polution of about ten percent of that of an ordinary low emissions vehicle when in operation and is also certified for zero evaporative emissions at all times. The vehicle can be used for short trips of moderate speed without needing the internal combustion engine (ICE) component of the vehicle, thereby saving fuel costs. A hybrid vehicle uses a conventional lead acid battery for all the same reasons that a conventional car does; however, a hybrid also has a rechargeable deep cycle battery. Lithium ion batteries are smaller, lighter, and have fewer volatile gases than NiMH batteries.
The brave (or, shall we say, confident) can browse YouTube for a host of Prius battery replacement videos which review the process in varying degrees of detail. Even gasoline engines rely on batteries to run starter motors and all the conveniences we take for granted: headlight, heaters, dome lights, power locks, entertainment, etc. The difference is that hybrid vehicles use electric motors to provide some portion of their driving force, and therefore need a great deal of stored electrical energy. The production costs of these lighter, higher-capacity lithium batteries will continually decrease as the technology matures and production volumes increase through mass processing, which can scale to the high volumes required for the rapidly growing hybrid market - without a corresponding jump in price. And unlike gasoline engines, electric motors can be greater than 90 percent efficient at using that electrical energy.
However, they are not currently deployed for use in hybrid vehicle applications - while they have potential cost-saving attributes, they can be dangerous if mistreated, and, because they are less durable, may have a shorter lifespan compared to other battery types.



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